Chassis

Brake Caliper - Removal and Installation

5steps
~30min
2/5difficulty
010203040502518N·mlb·ft
Tightening torque found on this page
Done 0 of 5

Removal

NOTICE: Do not spill brake fluid on painted or plastic surfaces, or surface damage may occur. If brake fluid is spilled on a painted or plastic surface, immediately wash the surface with water.

  1. NOTICE: Brake pads with adhesive on the insulator are for single use only. Once the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    Remove and discard the rear brake pads.
    Refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).
  2. Disconnect the EPB actuator motor electrical connector and remove the wiring retainer.
    Ford Fusion. Brake Caliper. Removal and Installation
  3. Remove the brake caliper bolt, washers and the brake caliper. Discard the washers.
    Torque: 18 lb-ft (25 N·m)
    Ford Fusion. Brake Caliper. Removal and Installation

Installation

  1. NOTICE: Make sure the brake hose is not twisted when installing the brake caliper or damage to the flexible brake hose may occur.

    To install, reverse the removal procedure.
  2. Bleed the brake system.
    REFER TO: Brake System Pressure Release (206-00 Brake System General Information, General Procedures).

Test yourself

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