Chassis

Rear Axle Shaft Seal. Removal and Installation

5steps
~40min
3/5difficulty
2special tools
010203040502921N·mlb·ft
Tightening torque found on this page
Done 0 of 5

Special Service Tools / General Equipment

Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-153 (T80T-4000-W)
Handle
Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-990
Installer, Axle Seal
TKIT-2012A-FL
TKIT-2012A-RYAD

Materials

Name Specification
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A

Removal

  1. Remove the rear axle shaft.
    Refer to: Rear Axle Shaft (205-05 Rear Axle Shafts, Removal and Installation).
  2. Remove the rear axle shaft seal.
    Ford Fusion. Rear Halfshaft Seal. Removal and Installation

Installation

  1. Using the special tools, install the rear axle shaft seal.
    Use the special service tools: 205-153 (T80T-4000-W) Handle, 205-990 Installer, Axle Shaft Seal.
    Ford Fusion. Rear Halfshaft Seal. Removal and Installation
  2. Install the rear axle shaft.
    Refer to: Rear Axle Shaft (205-05 Rear Axle Shafts, Removal and Installation).
  3. If empty, fill the rear axle with 0.6 L Rear Axle Lubricant. If the fluid level is low, fill to 3-5 mm (0.118-0.196 in) below the bottom of the fill hole and install the fill plug.
    Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A)
    Torque: 21 lb-ft (29 N·m)
    Ford Fusion. Rear Halfshaft Seal. Removal and Installation

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.