HVAC
A/C System Contamination Inspection (Except K24Z7)
Inspection
- A/C System - Contamination Inspection
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1. |
If A/C compressor failure is diagnosed, always use this inspection to check the extent of contamination in the A/C system. |
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2. |
Remove the discharge hose (A) from the A/C compressor. Then, swab inside the discharge hose and A/C compressor discharge port with a cotton swab. |
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If no metal, dark gray or black residue is found, no contamination is present from the A/C compressor. Replace only the A/C compressor. |
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If metal, dark gray or black residue is found, go to step 3. |
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3. |
Remove the suction hose (D) from the A/C compressor. Then, swab inside the suction hose and A/C compressor suction port with a cotton swab. |
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If no metal, dark gray or black residue is found, go to step 4. |
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If metal, dark gray or black residue is found, replace the components listed in Repair Procedure C. |
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4. |
Remove the receiver line (B) from the A/C condenser outlet. Then, swab inside the receiver line and A/C condenser outlet with a cotton swab. |
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If no metal, dark gray or black residue is found, go to step 6. |
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If metal, dark gray or black residue is found, go to step 5. |
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5. |
Remove the A/C lines (C) from the expansion valve. Then, swab inside the expansion valve and the A/C lines with a cotton swab |
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If no metal, dark gray or black residue is found, replace the components listed in Repair Procedure B. |
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If metal, dark gray or black residue is found, replace the components listed in Repair Procedure C. |
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6. |
Remove the discharge hose (A) from the A/C condenser inlet. Then, swab inside the discharge hose and A/C condenser inlet with a cotton swab. |
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If no metal, dark gray or black residue is found, replace the components listed in Repair Procedure A. |
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If metal, dark gray or black residue is found, replace the components listed in Repair Procedure B. |
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Repair Procedure list
Repair Procedure |
Replace Components |
A |
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Compressor |
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Discharge hose |
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Receiver/Dryer |
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O-rings from removed components |
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B |
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Compressor |
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Discharge hose |
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Receiver line and A/C lines |
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Condenser |
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Receiver/Dryer |
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O-rings from removed components |
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C |
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Compressor |
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Condenser |
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Receiver/Dryer |
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Expansion valve |
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Evaporator |
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All A/C hoses and lines |
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O-rings from removed components |
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