Engine Top End
Cylinder Head Warp Inspection
In this manual: Engine Top End
~1min read
- Clean the cylinder head.
- Lay a straightedge across the lower surface of the cylinder head at several positions.
- Use a thickness gauge [A] to measure the space between the straightedge [B] and the head.
Cylinder Head Warp Standard: – – –
Service Limit: 0.05 mm (0.0020 in.)

- If the cylinder head is warped more than the service limit, replace it.
- If the cylinder head is warped less than the service limit, repair the head by rubbing the lower surface on emery paper secured to a surface plate (first No. 200, then No.
400).
Test yourself
A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.
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