Cooling System

Radiator and Radiator Fan Installation

~1min read

If the radiator bracket [A] was removed, install it.

  • Install the radiator fan to the radiator
  • Tighten the radiator fan mounting bolts.
  • When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C].
  • When install the pad [D], install it so that the corners [E] align.
  • When install the pad [F], install it so that the hollow [G] fits to the radiator overflow hose.
  • Install the rubber caps [H].

Run the radiator overflow hose to the slit [I].

  • Run the radiator fan motor lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
  • Install the rubber dampers [J] and collars [K] as shown in the figure.

Face the small diameter side of the damper to the collar.

  • Install the horn [L].
  • Tighten the radiator bolts [M].
  • Fit the holes [N] to the projection of the heat insulation plate.

Frame [O] Frame No. JKAZXT00JJA003074 or

JKAZXCJ1□BA003074 [P]

Radiator and Radiator Fan Installation

  • Install the hoses and clamps (see Cable, Wire, and Hose Routing section in the Appendix chapter).
  • Tighten:

Torque - Water Hose Clamp Screws: 3.0 NВ·m (0.31 kgfВ·m, 27 inВ·lb)

  • Install the removed parts (see appropriate chapters).

Test yourself

A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.