Installation

HINT:

The following procedures are for BD22 (w/ Differential Lock).

1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.

(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.

Torque:

45 N·m {459 kgf·cm, 33 ft·lbf}

CAUTION:

The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

NOTICE:

• Do not damage the installation surface when installing the rear differential carrier assembly.
• The remaining oil may leak out when installing the rear differential carrier assembly.
• Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
• Install the bolts with the rear differential carrier assembly secured.

(c) Connect the 2 connectors.

2. INSTALL REAR DIFFERENTIAL PROTECTOR

(a) Install the differential protector with the 2 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

(See page )

4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

HINT:

Use the same procedure described for the LH side.

5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)

(See page )

6. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)

(See page )

7. ADD DIFFERENTIAL OIL

(See page )

8. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)

(See page )

9. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)

(See page )

10. ADJUST PARKING BRAKE

(See page )

11. INSTALL REAR WHEELS

Torque:

113 N·m {1152 kgf·cm, 83 ft·lbf}

12. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)

(See page )

13. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)

(See page )