Volkswagen Golf Quiz
4- cylinder injection engine(1.4 1 direct inction. turbocharger)

Removing and installing intake manifold

In this manual: 4- cylinder injection engine(1.4 1 direct inction. turbocharger)
General body repairs, exterior — 230General body repairs, interior — 279General information, paint — 133Vechile- specific paint information — 27Heating, air conditioning — 156Auxiliary heater — 58Air conditioning system with refrigerant R134a — 1297- speed dual clutch gearbox 0CW — 544- cylinder injection engine(1.4 1 direct inction. turbocharger) — 182Fuel supply system - Petrol engines — 59Running gear, axles, steering — 221Brake system — 92Wheels and Tyres guide — 12Guide for using trailers — 11Wheels and Tyres Guide - General Information — 121Brake system (hybrid) — 73Electrical system — 326Communication — 65Electrical system, general information — 111
~2min read

Special tools and workshop equipment required

Release tool -T10527-

Release tool -T10527/1-

Removing

  • Remove air filter housing → Chapter.
  • Remove noise insulation → General body repairs, exterior; Rep. gr.66.
  • Set drip tray for workshop hoist -VAS 6208- underneath.
  • Drain coolant → Chapter.
The fuel system is pressurised.Risk of injury due to fuel which may spurt out.Wear eye protection.Wear protective gloves.Release pressure: place clean cloth around connection and carefully open connection.

Risk of functional impairment due to soiling → Chapter.
  • First press hose connector -1- downwards, and then press release tabs -arrows-.
  • Keep release buttons pressed and pull off hose coupling.
  • Press release tab on hose -2- for activated charcoal filter.
  • Disconnect hose and move it clear.
Removing and installing intake manifold
  • Release catch -arrow- and disconnect vacuum hose -1-.
  • Move clear vacuum hose at air pipe -2-.
  • Move clear air hoses at charge air pipe.
  • Detach connector from charge pressure sender -GX26-.
Removing and installing intake manifold
  • Release fasteners -arrows- using release tools -T10527- and -T10527/1-.
  • Remove air pipe -1-.
Removing and installing intake manifold
  • Unscrew bolt -1-, and release clamps -arrows-.
  • Pull off coolant hoses.
Removing and installing intake manifold
  • Separate electrical connectors:
1 - For activated charcoal filter system solenoid valve 1 -N80-.
3 - For throttle valve module -GX3-.
4 - For intake manifold sender -GX9-.
  • The -arrow- in the illustration can be disregarded.
  • Press release buttons and pull off hose -2- for activated charcoal filter.
  • Unclip fuel supply line -5- and coolant line -6- from intake manifold and push them to one side.
Removing and installing intake manifold
  • Disconnect connector -1- from fuel pressure sender -G247-.
  • Also disconnect connector from oil pressure switch.
  • Loosen hose clamps -2- and pull off coolant hoses.
Removing and installing intake manifold
  • Remove bolts -arrows-.
  • Remove intake manifold -1-.

Installing

Installation is carried out in the reverse order; note the following:

Note

Renew seals and O-rings.

  • Install noise insulation → General body repairs, exterior; Rep. gr.66.
  • Install air filter housing → Chapter.
  • Replenish coolant → Chapter.

Specified torques

→ Chapter „Assembly overview - intake manifold“
Removing and installing intake manifold

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.