Chassis
Brake System Bleeding - General Procedures
In this manual: Chassis
18steps
~108min
4/5difficulty
Done 0 of 18
Special Service Tools / General Equipment
| Brake System/Clutch System | |
| Fluid Container |
bleeding
All vehicles
NOTICE: If fluid spills on the painted surface, the affected area must be washed immediately with cold water.
- Remove the brake fluid reservoir cap.

- Make sure the brake fluid reservoir is filled with clean, specified brake fluid.
Refer to Specifications (206-00 Brake System - General Information, Specifications).
- Install the brake bleeding adapter on the master cylinder reservoir and connect the bleeder reservoir hose to the adapter fitting.
Use general equipment: Brake/Clutch System Bleeder/Filler Hose.
- Open the valve on the bleeder reservoir and apply 207-345 kPa (30-50 psi) pressure to the brake system.
- Install the brake bleeding adapter on the master cylinder reservoir and connect the bleeder reservoir hose to the adapter fitting.
- Position the vehicle in NEUTRAL on the lift.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). - Perform the bleeding steps in the sequence shown in the chart.

- If equipped, remove the bleeder screw cap.

- Partially fill a clean fluid container with clean, specified brake fluid.
Refer to Specifications (206-00 Brake System - General Information, Specifications).
Use general equipment: Fluid Container
- Submerge the hose in the brake fluid in the container and connect the hose to the bleeder fitting.

- Loosen the bleeder screw.
Loosen:
: 180°
- Leave open until clean brake fluid without bubbles flows, then tighten the bleeder screw.

- Loosen the bleeder screw.
- Disconnect the hose and tighten the bleeder screw to specification.
Refer to: Specifications (206-00 Brake System - General Information, Specifications).

- Disconnect the hose and tighten the bleeder screw to specification.
- Repeat steps 8-10 on the remaining wheel ends.
Vehicles with rear integrated parking brake calipers
-
- Apply and release the parking brake 5 times.
- Loosen the bleeder screw.
Loosen: 180°
- Leave open until clean fluid without bubbles flows, then tighten the bleeder screw to specification.
Refer to: Specifications (206-00 Brake System - General Information, Specifications).
- Repeat as necessary.
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All vehicles
- If equipped, install the drain plug.

- Lower the vehicle.
- Close the bleeder reservoir valve and release the pressure.
Remove general equipment: Brake/Clutch System Bleeder/Filler Hose. - Fill the reservoir with clean brake fluid of the specified type.
Refer to Specifications (206-00 Brake System - General Information, Specifications).
- Install the brake fluid reservoir cap.

Vehicles with New Hydraulic Control Unit (HCU)
- Using the diagnostic scan tool, follow the ABS bleeding instructions.
- Repeat the brake bleeding procedure.
Test yourself
A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.
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