Body and Paint

Headliner. Removal and Installation

21steps
~126min
4/5difficulty
Done 0 of 21

Materials

Name Specification
3M™ Super Fast Repair Adhesive
04747
-

Removal

NOTICE: Take care not to crease the headliner during removal and installation, otherwise damage to the headliner may occur.

Vehicles equipped with rain sensor or automatic-dimming mirror

  1. Remove the glove compartment.
    Refer to: Glove Compartment (501-12 Instrument Panel and Console, Removal and Installation).
  2. Disconnect the headliner wiring harness electrical connector.
    Ford Fusion. Headliner. Removal and Installation

All vehicles

  1. Both sides, remove the front pillar trim panel.
    Refer to: Front Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  2. Both sides, remove the center pillar trim panel.
    Refer to: Center Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  3. Remove the rear pillar upper trim panels on both sides.
    Refer to: Rear Pillar Upper Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  4. Position both front seats to the full rearward and fully reclined position.
    Ford Fusion. Headliner. Removal and Installation
  5. Remove the BCM.
    Refer to Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Removal and Installation).
  6. Remove the BCM fasteners and bracket.
    Ford Fusion. Headliner. Removal and Installation
  7. Disconnect the headliner wiring harness electrical connectors and position the wiring harness aside.
    Ford Fusion. Headliner. Removal and Installation
  8. Remove the floor console.
    Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
  9. If equipped.
    Remove the rearview mirror upper cover.
    Ford Fusion. Headliner. Removal and Installation
  10. If equipped.
    Remove the rearview mirror lower cover.
    Ford Fusion. Headliner. Removal and Installation
  11. If equipped.
    Disconnect the electrical connectors.
    Ford Fusion. Headliner. Removal and Installation
  12. Both sides.
    Remove the sun visor.
    1. Remove the retainer cover.
    1. Release the clip.
    1. Remove the sun visor.
    1. If equipped.
      Disconnect the electrical connector.
    Ford Fusion. Headliner. Removal and Installation
  13. Both sides.
    Remove the retainer and sun visor clip.
    Ford Fusion. Headliner. Removal and Installation
  14. All.
    Remove the fastener covers and fasteners and remove the assist handles.
    Ford Fusion. Headliner. Removal and Installation
  15. If equipped.
    On the left side, release the clips and position the wiring harness aside.
    Ford Fusion. Headliner. Removal and Installation

Vehicles equipped with rain sensor or automatic-dimming mirror

  1. On the right side, release the clips and position the headliner wiring harness aside.
Ford Fusion. Headliner. Removal and Installation

All vehicles

  1. If equipped with sunroof panel, release the seven magnets and two locating pins and magnets.
    Ford Fusion. Headliner. Removal and Installation
  2. Remove the headliner.
    Ford Fusion. Headliner. Removal and Installation

Installation

    1. Using tape, mark the wire at the exit points for the correct length from the headliner connectors to the body/roof.
    1. Carefully remove the wire harness from the original headliner.
    1. Using a marking tool, mark the new headliner with the routing location and the wiring harness exit points from the original headliner.
    1. NOTICE: Do not damage the wiring harness when cutting off the excess adhesive from the wiring harness.

      Cut and remove the excess adhesive from the wiring harness.
    1. Position the wire harness on the new headliner, make sure the straps are long enough to connect to the body/roof connectors at the previous tape attachment points. Apply tape to temporarily hold the wire harness on the headliner.
    1. Apply adhesive in the same location as the factory adhesive along the entire length of the wire harness suspension to the headliner, to avoid NVH issues.
      Material: 3M™ Super Fast Repair Adhesive / 04747
  1. NOTICE: On vehicles with microphone noise cancellation, the brackets must be bonded flush to the new headliner and a bead of adhesive applied around the bracket to ensure proper sealing and correct system operation.

    To install, reverse the removal procedure.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.