Engine Mechanical System

Exhaust Manifold Repair Procedures

10steps
~60min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 10

Removal and Installation

  1. Remove the engine cover. (Refer to Engine and Transaxle Assembly - "Engine Cover")
  2. Disconnect the negative battery cable.
  3. Disconnect the oxygen sensor connectors (A).
  4. Remove the engine cover. (Refer to Engine and Transaxle Assembly - Engine Room Cover)
  5. Remove the front muffler. (Refer to Intake and Exhaust System - "Muffler")
  6. Remove the exhaust manifold heat shield (A).

    Tightening torque: 9.8 ~ 11.8 N·m

  7. Remove the driveshaft heat shield (A).

    Torque: 19.6 ~ 29 N·m

  8. Remove the exhaust manifold support (A).

    Tightening torque: 39.2 ~ 49 N·m

  9. Remove the exhaust manifold (A) with the gasket.

    Tightening torque: 34.3 ~ 39 N·m

    • When installing the exhaust manifold, tighten the nuts to the preliminary torque, then tighten the nuts to the specified torque in the sequence shown.
  10. Install in the reverse order of removal.
    • When installing, replace the gasket with a new one.

Test yourself

A quick Hyundai Elantra AD quiz: every answer comes with an explanation and a link to the manual page.