Brake System
Troubleshooting
In this manual: Brake System
~2min read
Troubleshooting
Symptom Table
Use the table below to find the cause of the problem. The numbers indicate the priority of the possible causes. Check each part in order. Replace these parts if necessary.| Symptom | Suspected Area | Reference |
| Pedal sinks or spongy pedal |
1. Brake system (fluid leak) 2. Brake system (air) 3. Piston seals (worn or damaged) 4. Rear brake shoe clearance (not adjusted) 5. Master cylinder (malfunction) |
Repair Bleed Replace Adjust Replace |
| Brake drag | 1. Brake Pedal Free Play (Insufficient) 2. Parking Brake Lever Stroke (Not Adjusted) 3. Parking Brake Cable (Seized) 4. Rear Brake Shoe Clearance (Not Adjusted) 5. Lining or Pad (Cracked or Deformed) 6. Piston (Stuck) 7. Piston (Frozen) 8. Anchor or Shoe (Malfunctioning) 9. Power Assist System (Vacuum Leaks) 10. Master Cylinder (Malfunctioning) |
Adjust Adjust Repair Adjust Replace Replace Replace Replace Repair Replace |
| Brake linkage | 1. Piston (sticking) 2. Pad or shoe (greasy) 3. Piston (frozen) 4. Disc (scored) 5. Lining or shoe (cracked or deformed) |
Replace Replace Replace Replace Replace |
| Hard Pedal and Insufficient Braking |
1. Brake system (fluid leak) 2. Brake system (air) 3. Lining or pad (worn) 4. Lining or pad (cracked or deformed) 5. Rear brake shoe clearance (not adjusted) 6. Pad or shoe (greasy) 7. Pad or shoe (glazed) 8. Disc (scored) 9. Brake booster system (vacuum leaks) |
Repair Bleed Air Replace Replace Adjust Adjust Replace Replace Repair |
| Brake noise | 1. Lining or Pad (Cracked or Deformed) 2. Mounting Bolt (Loose) 3. Disc (Scored) 4. Sliding Pin (Worn) 5. Shim or Pad Backing (Dirty) 6. Pad or Shim (Glazed) 7. Anchor or Shoe (Malfunctioning) 8. Brake Pad Retainer (Damaged) 9. Pad Retaining Spring (Damaged) |
Replace Adjust Replace Replace Clean Replace Replace Replace Replace |
| Brake fading | 1. Master cylinder (malfunction) | Replace |
| Brake vibration, pulsation |
1. Brake booster (vacuum leak) 2. Brake pedal free play 3. Master cylinder (malfunction) 4. Caliper (damage) 5. Master cylinder cap seal 6. Brake lines damaged. |
Replace Adjust Replace Replace Replace Replace |
| Brake Judder | Brake vibration is usually caused by loose or worn components, or glazed or burnt pads. Rotors with hard spots may also contribute to brake judder. Other causes of vibration include rotors out of tolerance, brake pads not properly attached to the shoes, loose hub bearings, and contaminated brake pads. |
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