MANUAL TRANSMISSION SYSTEM
Troubleshooting
In this manual: MANUAL TRANSMISSION SYSTEM
~1min read
TROUBLESHOOTING
| Symptom | Probable Cause | REMEDY |
| Vibration, Noise | Loose or damaged engine or transmission mounts | Retighten or replace the mounting bolts |
| Incorrect shaft end play | Correct end play | |
| Worn or damaged sprockets | Replace the gears | |
| Improper oil quality | Replace with specified oil | |
| Low oil level | Fill | |
| Incorrect idle speed | Adjust idle speed | |
| Oil leak | Damaged or broken oil seal or O-ring | Replace the control cable oil seal or O-ring. |
| Hard shifting | Faulty control cable | Replace the control cable |
| Poor contact or wear of synchronizer ring and gear cone | Repair or replace | |
| Improper oil quality | Replace with specified oil | |
| Jumping out of gear | Worn shift fork or broken spring | Replace the broken shift fork or spring |
| Excessive clearance between synchronizer hub and sleeve spline | Replace the synchronizer hub and sleeve. |
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