Clutch System

Specifications

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Specifications

Items Specifications
Clutch Operating Method Hydraulic Type
Clutch Cover Type Diaphragm Spring Strap
Clutch Disc Type Type Single Dry Diaphragm
Facing Diameter Φ235 x Φ155 mm (Φ9.2520 x Φ6.1025 in.)
(Outer x Inner)
Clutch Release Cylinder Inside diameter 20.64 mm (0.8126 in.)
Clutch Master Cylinder Inside diameter 15.83 mm (in.)

Service Standard

Item Specification
Clutch Disc Thickness [Free State] 8.7 ± 0.3 mm (0.3425 ± 0.0118 in.)
Clutch Pedal Height [With Carpet] 167 mm (6.5748 in.)
Clutch Pedal Free Play 6 ~ 13 mm (0.2362 ~ 0.5118 in.)
Clutch Pedal Stroke 150 ± 3 mm (5.9055 ± 0.118 in)
Clutch Disc Rivet Depth 1.1 mm (0.0433 in.)
Diaphragm spring tip height difference 0.5 mm (0.0197 in)
Clutch master cylinder piston clearance 1.6 mm (0.0629 in)

Tightening torque

Item N·m kgf·m lb-ft
Clutch pedal bracket nuts 16,7 ~ 25,5 1,7 ~ 2,6 12,3 ~ 18,8
Clutch pedal bracket bolt 16,7 ~ 25,5 1,7 ~ 2,6 12,3 ~ 18,8
Clutch release cylinder mounting bolt 14,7 ~ 21,6 1,5 ~ 2,2 10,8 ~ 15,9
Clutch release cylinder connecting bolt 24,5 ~ 34,3 2,5 ~ 3,5 18,1 ~ 25,3
Clutch release cylinder bleeder screw 6,8 ~ 9,8 0,7 ~ 1,0 9,2 ~ 13,3
Clutch cover mounting bolt 24,5 ~ 35,3 2,5 ~ 3,6 18,1 ~ 26,0

Lubricants

Items Specified lubricants Quantity
Input shaft spline CASMOLIA L9508 0.2 g
Clutch Release Cylinder Assembly DOT 3 or DOT 4 brake fluid As required
Clutch pedal shaft and bushing Chassis grease SAE J310a, NLGI No. 1

Test yourself

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