Caliper Installation
- Install the caliper and brake hose lower end.
For the front caliper, be sure to install the collars [A].
Replace the washers on each side of hose fitting with new ones.

Touch the brake hoses [A] to the stopper [B] of the caliper.
Front Calipers [C] Rear Caliper [D]
- Tighten: Torque - Front Caliper Mounting Bolts: 34 NВ·m (3.5 kgfВ·m, 25 ftВ·lb) Rear Caliper Pin Bolt: 27 NВ·m (2.8 kgfВ·m, 20 ftВ·lb) Brake Hose Banjo Bolts: 25 NВ·m (2.5 kgfВ·m, 18 ftВ·lb)

- Check the fluid level in the brake reservoirs.
- Bleed the brake line (see Brake Line Bleeding).
- Check the brake for good braking power, no brake drag, and no fluid leakage.
After servicing, it takes several applications of the brake lever or pedal before the brake pads contact the disc, which could result in increased stopping distance and cause an accident resulting in injury or death. Do not attempt to ride the motorcycle until a firm brake lever or pedal is obtained by pumping the lever or pedal until the pads are against the disc.
Front Caliper Disassembly
- Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Front Caliper Assembly
- Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Disassembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Rear Caliper Assembly
Refer to the Caliper Rubber Parts Replacement in the Periodic Maintenance chapter.
Test yourself
A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.