Suspension System
Front Crossmember Repair Procedures
In this manual: Suspension System
15steps
~90min
4/5difficulty
Done 0 of 15
Replacement
- Remove the front wheel and tire.
Tightening torque: 88.3 ~ 108 N·m
Be careful not to damage the hub bolts when removing the front wheel and tire.
- Loosen the bolt (A) and disconnect the universal joint assembly from the steering gear.
Tightening torque: 29.4 ~ 34 N·m

- Hold the steering wheel in the neutral position to prevent damage to the inner cable of the clock spring while handling the steering wheel.
- Do not reuse the bolt (A).
- When reinstalling, make sure the universal joint and pinion shaft are fully inserted.
- Remove the lower cover (A).
- Remove the cotter pin and castle nut, then disconnect the tie rod end (A) from the front steering knuckle.
Tightening torque: 34.3 ~ 44 N·m
- Loosen the bolt and nut, and remove the lower arm (A).
- Remove the front lower arm from the front steering knuckle using SST (0K545-A9100).
- After removing the bolts from the front steering knuckle, install and tighten the body support bolt (A).
- Insert the auxiliary body (A) between the front steering knuckle and the auxiliary body bolt.
- Tighten the auxiliary body mounting bolt (B) to increase the clearance of the front steering knuckle.
- Install the safety wire (A).
Attach the safety wire to the front strut to prevent the SST from falling and injuring the technician.
- Install the main body between the front strut and the lower arm.
- To prevent the main body from separating, install the locking clamp (A) next to the main body.
- After installing the locking clamp, turn the handle (B) clockwise until the clamp engages the lower arm.
- Slowly tighten the main body bolt (A) and remove the lower arm from the front steering knuckle.
- After removing the bolts from the front steering knuckle, install and tighten the body support bolt (A).
- After loosening the nut, disconnect the stabilizer link (B) from the front strut assembly (A).
Tightening torque: 98.1 ~ 118 N·m
- Loosen the bolt and remove the front roller stopper (A).
- Disconnect the muffler rubber mount (A).
- Loosen the bolts and nuts, then remove the subframe. Tightening torque: Subframe mounting bolts and nuts: 156.9 ~ 176 N·m (16.0 ~ 18.0 kgf·m, 115.7 ~ 130.2 ft-lbf) Subframe bracket bolts and nuts: 44.1 ~ 59 N·m
- Installation is the reverse of removal.
- Remove the front lower arm. (Refer to Front Suspension System - "Front Lower Arm").
- Remove the front stabilizer bar. (Refer to Front Suspension System - "Front Stabilizer Bar").
- Remove the steering gear. (Refer to Steering System - "Steering Gear").
- Installation is the reverse of removal.
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