Brake System
Specifications
In this manual: Brake System
~3min read
Specifications
| Item | Specification | |
| Master Cylinder | Cylinder Inner Diameter | Ø 22.22 mm (0.857 in.) |
| Piston Stroke | 45 ± 1 mm (1.77 ± 0.039 in.) | |
| Fluid Level Sensor | Provided | |
| Brake booster | Type | 11-inch single |
| Booster Ratio | 9:1 | |
| Front Disc Brake | Type | Ventilated Disc |
| Rear Disc | Ø 320 mm (12.60 in.) | |
| Disc Thickness | 28 mm (1.10 in.) | |
| Caliper Piston | Single | |
| Cylinder Inner Diameter | Ø 60.6 mm (2.38 in.) | |
| Rear Disc Brake | Type | Solid Disc |
| Rear Disc | Ø 284 mm (11.18 in.) | |
| Disc Thickness | 10 mm (0.39 in.) | |
| Caliper Piston | Single | |
| Cylinder Inner Diameter | Ø 38 mm (1.50 in.) | |
| Parking Brake (WITHOUT EPB) | Type | DIH (Drum-in-Hat) |
| Drum I.D. | Ø 168 mm (6.61 in.) | |
|
| Part | Item | Standard Value | NOTE |
| HECU | System | 4-Channel 4-Sensor (Solenoid) | Full Control (ABS, EBD, TCS, ESC) |
| Type | Motor, Integrated Valve Relay Type | ||
| Operating Voltage | 10 ~ 16 V | ||
| Operating Temperature | -40 ~ 120 °C | ||
| Engine Power | 270 W (Premium: 340 W) | ||
| Active wheel speed sensor | Supply Voltage | 4.5 ~ 20 V DC | |
| Low Output Current | 5.9 ~ 8.4 mA | ||
| High Output Current | 11.8 ~ 16.8 mA | ||
| Output range | 1 ~ 2500 Hz | ||
| Tone wheel | Front: 48 teeth, Rear: 47 teeth | ||
| Air gap | 0.4 ~ 1.5 mm | ||
| Steering Wheel Angle Sensor | Operating Voltage | 8 ~ 16 V | |
| Current Consumption | Max. 150 mA | ||
| Output Measurement Range | -780 ~ +779,9° | ||
| Operating Angular Rate | 0 ~ 1016 °/sec | ||
| Yaw Rate, Lateral and Acceleration Sensor (TYPE MAY) |
Operating Voltage | 7 ~ 18 V | |
| Current Consumption | Max. 120 mA | ||
| Yaw Rate Sensor Measuring Range | -100 ~ +100 °/sec | ||
| Lateral G Sensor Measuring Range | -1.8 to +1.8 G |
Service Standard
| Items | Standard Value |
| Brake pedal full travel | 135 mm (5.31 in.) |
| Stop light switch clearance | 1.0 ~ 2.0 mm (0.04 ~ 0.08 in.) |
| Brake pedal free play | 3 ~ 8 mm (0.12 ~ 0.31 in) |
| Front brake disc thickness | 28 mm (1.10 in.) |
| Front brake pad thickness | 11 mm (0.43 in.) |
| Rear brake disc thickness | 10 mm (0.39 in.) |
| Rear brake pad thickness | 10 mm (0.39 in.) |
Tightening Torque
| Items | N·m | kgf·m | lb-ft | |
| Hub Nut | 88,3 ~ 107,9 | 9,0 ~ 11,0 | 65,1 ~ 79,6 | |
| Master cylinder to brake booster | 9,8 ~ 15,6 | 1,0 ~ 1,6 | 7,2 ~ 11,6 | |
| Brake booster mounting nuts | 12,7 ~ 15,6 | 1,3 ~ 1,6 | 9,4 ~ 11,6 | |
| Bleeder screw | 6,9 ~ 12,7 | 0,7 ~ 1,3 | 5,1 ~ 9,4 | |
| Brake tube flare nuts | 12,7 ~ 16,7 | 1,3 ~ 1,7 | 9,4 ~ 12,3 | |
| Front caliper guide rod bolts | 21,6 ~ 31,4 | 2,2 ~ 3,2 | 15,9 ~ 23,1 | |
| Rear caliper guide rod bolts | 21,6 ~ 31,4 | 2,2 ~ 3,2 | 15,9 ~ 23,1 | |
| Front caliper assembly to steering knuckle | 78,5 ~ 98,1 | 8,0 ~ 10,0 | 57,9 ~ 72,3 | |
| Rear caliper assembly to steering knuckle | 63,7 ~ 73,5 | 6,5 ~ 7,5 | 47,0 ~ 54,2 | |
| Brake hose to caliper | 24,5 ~ 29,4 | 2,5 ~ 3,0 | 18,1 ~ 21,7 | |
| Brake Pedal Bracket Nut | 9,8 ~ 14,7 | 1,0 ~ 1,5 | 7,2 ~ 10,8 | |
| Brake Pedal Shaft Nut | 29,4 ~ 34,3 | 3,0 ~ 3,5 | 21,7 ~ 25,3 | |
| Wheel speed sensor mounting bolt | 6,9 ~ 9,8 | 0,7 ~ 1,0 | 5,0 ~ 7,2 | |
| HECU Bracket Mounting Bolt and Nut | 19,6 ~ 29,4 | 2,0 ~ 3,0 | 14,5 ~ 21,7 | |
| Yaw Rate and Acceleration Sensor Mounting Bolts | 4,9 ~ 7,8 | 0,5 ~ 0,8 | 3,6 ~ 5,8 | |
Lubricants
| Items | Recommended | Quantity |
| Brake fluid | DOT 3 or DOT 4 | As required |
| Brake pedal bushing and bolt | Chassis grease | As required |
| Parking brake shoe and backing plate contact surface | Heat-resistant grease | As required |
| Front Caliper Guide Rod and Boot | AI-11P | 0.8 ~ 2.0 g |
| Rear Caliper Guide Rod and Boot | AI-11P, KL-64Y | 0.8 ~ 2.0 g |
Test yourself
A quick Kia Cadenza VG Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.
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