Kia Carens RP Quiz
Clutch System

Specifications

In this manual: Clutch System
General Information — 15Maintenance Schedule — 7Engine Mechanical System — 91Engine Electrical System — 51Emission Control System — 21Engine Control System/Fuel System — 97Clutch System — 35Manual Transmission — 24Automatic Transmission — 93Drive Shaft and Axle — 19Suspension System — 33Steering — 21Restraints — 42Brake System — 56Body (Interior and Exterior) — 211Body Electrical System — 251Heating, Ventilation, and Air Conditioning — 55
~2min read

Specifications

Items Specifications
Clutch Operating Method Hydraulic Type
Clutch Cover Type Diaphragm Spring Strap
Clutch Disc Type Type Single Dry Diaphragm
Facing Diameter
(Outer × Inner)		 Gasoline 1.6: Ø225 × Ø150 mm (Ø8.8583 × Ø5.9055 in.)
Gasoline 2.0, Diesel 1.7 LP: Ø235 × Ø155 mm (Ø9.2520 × Ø6.1024 in.)
Diesel 1.7 L PS: Ø240 × Ø155 mm (Ø9.4488 × Ø6.1024 in.)
Clutch Disc Thickness [Free State] Gasoline 1.6: Ø8.5 ± Ø0.3 mm (Ø10.0394 ± Ø5.9055 in.)
Gasoline 2.0, Diesel 1.7 LP: 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
Diesel 1.7 L PS: 8.7 ± 0.3 mm (0.3425 ± 0.0118 in.)
Clutch Disc Rivet Depth Gasoline 1.6: 1.1 ~ 1.6 mm (0.0433 ~ 0.0630 in.)
Gasoline 2.0, Diesel 1.7 LP: MIN. 1.0 mm (0.0394 in.)
Diesel 1.7 L PS: MIN. 1.1 mm (0.0433 in.)

Service Standard

Item Specification
Clutch Disc Rivet Depth 0.3 mm (0.0118 in.)

Tightening torque

Item N·m kgf·m lb-ft
Clutch Pedal Nut and Bolt 16,7 ~ 25,5 1,7 ~ 2,6 12,3 ~ 18,8
Clutch Switch Nut 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Ignition Switch Nut 7,8 ~ 9,8 0,8 ~ 1,0 5,8 ~ 7,2
Clutch release cylinder mounting bolt 14,7 ~ 21,6 1,5 ~ 2,2 10,8 ~ 15,9
Clutch release cylinder bleeder screw 6,8 ~ 9,8 0,7 ~ 1,0 5,0 ~ 7,2
Clutch Housing Bolt (Gasoline 1.6) 14,7 ~ 21,6 1,5 ~ 2,2 10,8 ~ 15,9
Clutch Housing Bolt (Diesel 1.7 L PS) 24,5 ~ 34,3 2,5 ~ 3,6 18,1 ~ 26,0
Clutch Housing Bolt
(Gasoline 2.0, Diesel 1.7 L PS)		 11,8 ~ 14,7 1,2 ~ 1,5 8,7 ~ 10,8

Lubricants

Items Specified Lubricants Quantity
Clutch Release Cylinder Assembly DOT 3 or DOT 4 brake fluid As Required
Input shaft spline CASMOLIA L9508 0.2 g
Release Bearing and Fork 0.3 ~ 0.5 g
Release Fork and Pivot Point 0.5 ~ 1.0 g
Release Cylinder and Fork 0.4 ~ 0.8 g
Clutch Release Bearing and Clutch Housing 0.5~1.0 g
Inner surface of concentric slave cylinder housing and outer surface of hydraulic tube KLÜBER 9R100 As Required

Test yourself

A quick Kia Carens RP quiz: every answer comes with an explanation and a link to the manual page.