Brake System
Troubleshooting
In this manual: Brake System
~2min read
Troubleshooting
| Symptom | Suspect area | Reference |
| Low or Spongy Pedal | 1. Integrated brake actuation (air in inlet) | Air · Bleed |
| 2. AHB system (fluid leak) | Replace | |
| 3. Piston seals in IBAU (worn or damaged) | Replace | |
| Brake drag | 1. Brake pedal free play (minimum) | adjust |
| 2. Pad or lining (cracked or deformed) | Replace | |
| 3. Piston (stuck) | Replace | |
| 4. Piston (seized) | Replace | |
| 5. Anchor or return spring (not working) | Replace | |
| 6. Master cylinder (not working) | Replace | |
| 7. IBAU (not working) | Replace | |
| Brake linkage | 1. Piston (sticking) | Replace |
| 2. Gasket or lining (greasy) | Replace | |
| 3. Piston (seized) | Replace | |
| 4. Disc (scored) | Replace | |
| 5. Pad or lining (cracked or deformed) | Replace | |
| Hard Pedal, but Brakes Are Ineffective | 1. Brake system (fluid leak) | Repair |
| 2. Brake system (air) | Air · Bleed | |
| 3. Pad or lining (worn) | Replace | |
| 4. Pad or lining (cracked or deformed) | Replace | |
| 5. Rear brake shoe clearance (not adjusted) | adjust | |
| 6. Gasket or lining (greasy) | Replace | |
| 7. Shim or Pad (Glazed) | Replace | |
| 8. Disc (Rated) | Replace | |
| 9. IBAU (Malfunction) | Replace | |
| 10. Power Supply (Malfunction) | Replace | |
| Brake noise | 1. Pad or Lining (Cracks or Deformation) | Replace |
| 2. Mounting Bolt (Loose) | adjust | |
| 3. Disc (Rated) | Replace | |
| 4. Guide Pin (Worn) | Replace | |
| 5. Shim or Pad (Dirty) | Clean | |
| 6. Shim or Pad (Glazed) | Replace | |
| 7. Brake Pad Shim (Damaged) | Replace | |
| Brake fading | 1. Pad or Lining (Worn) | Replace |
| 2. Master Cylinder (Malfunction) | Replace | |
| Brake Vibration, Pulsation | 1. Brake Pedal Free Play | adjust |
| 2. Master Cylinder (Malfunction) | Replace | |
| 3. Caliper (Damaged) | Replace | |
| 4. Master Cylinder Cap Seal | Replace | |
| 5. Brake Lines Damaged. | Replace | |
| Hard Pedal (Stopping) |
1. Brake Pedal Sticking (Lack of Lubrication) | Repair |
| 2. IBAU (Malfunction) | Replace | |
| Engine Noise and Excessive Braking Time When Pressing the Brake Pedal 2 or 3 Times in Succession (If the pressure build-up rate in the hydraulic accumulator is less than 5 bar/sec when checking the AHB sensor readings with GDS) |
1. AHB System (Air Intrusion) | Air · Bleed |
| 2. Power Supply (Malfunction) | Replace | |
| Excessive Noise When Depressing the Brake Pedal | 1. IBAU/PSU System (Air Intrusion) | Air · Bleed |
|
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