Brake System
Specifications
In this manual: Brake System
~4min read
Specifications
| Item | Specification | ||
| Master Cylinder | Cylinder Inner Diameter | 22.22 mm | |
| Piston Stroke | 45 ± 1 mm (1.77 ± 0.039 in.) | ||
| Fluid Level Sensor | Provided | ||
| Brake booster | Size | 10 inches | |
| Booster Ratio | 8,0 : 1 | ||
| Front Disc Brake | 15-inch wheel | 16-inch wheel | |
| Type | Ventilated Disc | Ventilated Disc | |
| Rear Disc | Ø 280 mm (11.02 in) | Ø 300 mm (11.81 in) | |
| Disc Thickness | 23 mm (0.91 in.) | 28 mm (1.10 in.) | |
| Caliper Piston | Single | Single | |
| Cylinder Inner Diameter | Ø 57.2 mm (2.25 in) | Ø 57.2 mm (2.25 in) | |
| Rear Disc Brake | Without EPB | With EPB | |
| Type | Solid Disc | Solid Disc | |
| Rear Disc | Ø 262 mm (10.31 in) | Ø 284 mm (11.18 in.) | |
| Disc Thickness | 10 mm (0.39 in.) | 10 mm (0.39 in.) | |
| Caliper Piston | Single | Single | |
| Cylinder Inner Diameter | Ø 34 mm (1.34 in.) | Ø 34 mm (1.34 in.) | |
| Parking Brake (Non-EPB) | Type | BIR (Ball in Ramp) | |
| Activation | Lever | ||
Specifications (ABS)
| Part | Item | Standard Value | NOTE |
| HECU | System | 4-Channel 4-Sensor (Solenoid) | |
| Type | Motor, Integrated Valve Relay Type | ||
| Operating Voltage | 10 ~ 16 V | ||
| Operating Temperature | -40 ~ 120 °C | ||
| Engine Power | 195 W | ||
| Active Wheel Speed Sensor (ABS) | Supply Voltage | 4.5 ~ 20 V DC | |
| Low Output Current | 5.9 ~ 8.4 mA | ||
| High Output Current | 11.8 ~ 16.8 mA | ||
| Output range | 1 ~ 2500 Hz | ||
| Tone wheel | 46 teeth | ||
| Air gap | 0.4 ~ 1.0 mm |
Specifications (ESP)
| Part | Item | Standard Value | NOTE |
| HECU | System | 4-Channel 4-Sensor (Solenoid) | Full control (ABS, EBD, TCS, ESP) |
| Type | Motor, Integrated Valve Relay Type | ||
| Operating Voltage | 10 ~ 16 V | ||
| Operating Temperature | -40 ~ 120 °C | ||
| Engine Power | 270 W | ||
| Active wheel speed sensor | Supply Voltage | 4.5 ~ 20 V DC | |
| Low Output Current | 5.9 ~ 8.4 mA | ||
| High Output Current | 11.8 ~ 16.8 mA | ||
| Output range | 1 ~ 2500 Hz | ||
| Tone wheel | 46 teeth | ||
| Air gap | 0.4 ~ 1.0 mm | ||
| Yaw Rate and Acceleration Sensor (TYPE MAY VARY) |
Operating Voltage | 10 ~ 16 V | |
| Current Consumption | Max. 140 mA | ||
| Yaw Rate Sensor Measuring Range | ± 75 °/sec | ||
| Lateral/Longitudinal Sensor Measuring Range | ±14.715 m/s² |
Service Standard
| Items | Standard Value |
| Brake pedal height | 183 mm (7.20 in) |
| Brake pedal full travel | 135 mm (5.31 in.) |
| Stop light switch clearance | 1.0 ~ 2.0 mm (0.04 ~ 0.08 in.) |
| Brake pedal free play | 2 ~ 4 mm (0.08 ~ 0.16 in.) |
| Front brake disc thickness | 15-inch: 23 mm (0.90 in), 16-inch: 28 mm (1.10 in) |
| Front brake pad thickness | 10.5 mm (0.41 in.) |
| Rear brake disc thickness | 10 mm (0.39 in.) |
| Rear brake pad thickness | EPB: 10 mm (0.39 in), Total [BIR]: 9.2 mm (0.36 in) |
Tightening Torque
| Items | N·m | kgf·m | lb-ft | |
| Hub Nut | 88,3 ~ 107,9 | 9,0 ~ 11,0 | 65,1 ~ 79,6 | |
| Master cylinder to brake booster | 9,8 ~ 15,7 | 1,0 ~ 1,6 | 7,2 ~ 11,2 | |
| Brake booster mounting nuts | 16,7 ~ 25,5 | 1,7 ~ 2,6 | 12,3 ~ 18,8 | |
| Bleeder screw | 6,9 ~ 12,7 | 0,7 ~ 1,3 | 5,1 ~ 9,4 | |
| Brake tube flare nuts | 12,7 ~ 16,7 | 1,3 ~ 1,7 | 9,4 ~ 12,3 | |
| Front caliper guide rod bolts | 21,6 ~ 31,4 | 2,2 ~ 3,2 | 15,9 ~ 23,1 | |
| Rear caliper guide rod bolts | 21,6 ~ 31,4 | 2,2 ~ 3,2 | 15,9 ~ 23,1 | |
| Front caliper assembly to steering knuckle | 78,5 ~ 98,1 | 8,0 ~ 10,0 | 57,9 ~ 72,3 | |
| Rear caliper assembly to steering knuckle | 63,7 ~ 73,5 | 6,5 ~ 7,5 | 47,0 ~ 54,2 | |
| Brake hose to caliper | 24,5 ~ 29,4 | 2,5 ~ 3,0 | 18,1 ~ 21,7 | |
| Brake pedal bracket bolts | 16,7 ~ 25,5 | 1,7 ~ 2,6 | 12,3 ~ 18,8 | |
| Brake Pedal Shaft Nut | 24,5 ~ 34,3 | 2,5 ~ 3,5 | 18,1 ~ 25,3 | |
| Wheel speed sensor mounting bolt | 6,9 ~ 10,7 | 0,7 ~ 1,1 | 5,1 ~ 8,0 | |
| HECU Bracket Mounting Nuts | 16,7 ~ 25,5 | 1,7 ~ 2,6 | 12,3 ~ 18,8 | |
| Yaw Rate and Acceleration Sensor Mounting Nuts | 7,8 ~ 11,8 | 0,8 ~ 1,2 | 5,8 ~ 8,7 | |
Lubricants
| Items | Recommended | Quantity |
| Brake fluid | DOT 3 or DOT 4 | As required |
| Brake pedal bushing and bolt | Chassis grease | As required |
| Parking brake shoe and backing plate contact surface | Heat-resistant grease | As required |
| Front Caliper Guide Rod and Boot | KL-64Y | 0.8 ~ 2.0 g |
| Rear Caliper Guide Rod and Boot | KL-64Y | 0.8 ~ 2.0 g |
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