Toyota Corolla Quiz
Clutch

Overhaul

In this manual: Clutch
Introduction — 31Preparation — 32Service specifications — 19Diagnostics — 497Engine control system — 6Fuel — 13Emission control — 28Exhaust — 3Cooling — 13Lubrication — 7Ignition — 3Starting & charging — 13Front suspension — 12Rear suspension — 9Tire & wheel — 1Drive shaft / propeller shaft — 15Brake — 42Automatic transmission / trans — 47Clutch — 19Steering column — 9Power steering — 11Heater & air conditioner — 20Supplemental restraint system — 27Seat belt — 12Lighting — 18Wiper & washer — 9Audio & visual — 12Wiring — 1Communication system — 1Windshield/windowglass/mirror — 31Seat — 10Theft deterrent & door lock — 10Sliding roof/convertible — 8Engine hood/door — 12Exterior/interior trim — 20Vehicle control system — 1Cruise control — 5Maintenance — 8
9steps
~54min
2/5difficulty
Done 0 of 9
1. Drain clutch fluid 2. Disconnect clutch release cylinder to flexible hose tube
Toyota Corolla. Disconnect clutch release cylinder to flexible hose tube
  1. Using sst, disconnect the flexible hose tube.

    Sst 09023–00100

Hint

: use a container to catch the fluid.

 3. Remove clutch release cylinder assy
Toyota Corolla. Remove clutch release cylinder assy
  1. Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.
4. Remove clutch release cylinder kit
  1. remove the boot from the cylinder body.
  2. remove the push rod from the cylinder body.
  3. remove the piston from the cylinder body.
Notice

: be careful not to damage the inside of the cylinder body.
  • remove the spring from the cylinder body.
  • remove the bleeder plug cap from the bleeder plug.
    • 5. Remove release cylinder bleeder plug 6. Install release cylinder bleeder plug

    torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)

    7. Install clutch release cylinder kit
    Toyota Corolla. v
    1. Install the bleeder plug cap to the bleeder plug.
    2. install a new spring to the cylinder body.
    3. coat parts with lithium soap base glycol grease, as shown in the illustration.
    4. install the piston to the cylinder body.
    Notice

    : be careful not to damage the inside of the cylinder body.
  • install the push rod to the cylinder body.
  • install the boot to the cylinder body.
    • 8. Install clutch release cylinder assy
    Toyota Corolla. Install clutch release cylinder assy
    1. Install the clutch release cylinder and clutch line bracket with the 2 bolts.

      Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)

    2. install the flexible hose tube with the bolt.

      Torque: 5.0 Nvm (51 Kgf·cm, 44 in.Vlbf)

    9. Connect clutch release cylinder to flexible hose tube
    Toyota Corolla. Connect clutch release cylinder to flexible hose tube
    1. Using sst, connect the flexible hose tube.

      Sst 09023–00100
      torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)

    10. Bleed clutch pipe line
    1. fill the brake reservoir tank with brake fluid and bleed clutch system.

      Torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)

    11. Check clutch fluid leakage

    Test yourself

    A quick Toyota Corolla quiz: every answer comes with an explanation and a link to the manual page.