Toyota Corolla Quiz
Clutch

Replacement

In this manual: Clutch
Introduction — 31Preparation — 32Service specifications — 19Diagnostics — 497Engine control system — 6Fuel — 13Emission control — 28Exhaust — 3Cooling — 13Lubrication — 7Ignition — 3Starting & charging — 13Front suspension — 12Rear suspension — 9Tire & wheel — 1Drive shaft / propeller shaft — 15Brake — 42Automatic transmission / trans — 47Clutch — 19Steering column — 9Power steering — 11Heater & air conditioner — 20Supplemental restraint system — 27Seat belt — 12Lighting — 18Wiper & washer — 9Audio & visual — 12Wiring — 1Communication system — 1Windshield/windowglass/mirror — 31Seat — 10Theft deterrent & door lock — 10Sliding roof/convertible — 8Engine hood/door — 12Exterior/interior trim — 20Vehicle control system — 1Cruise control — 5Maintenance — 8
14steps
~84min
3/5difficulty
Done 0 of 14
1. Remove instrument panel sub–assy lower 2. Remove clutch pedal spring 3. Remove clutch master cylinder push rod clevis w/hole pin
Toyota Corolla. Remove clutch master cylinder push rod clevis w/hole pin
  1. Remove the clip and hole pin.
4. Remove clutch pedal support sub–assy
Toyota Corolla. Remove clutch pedal support sub–assy
  1. W/ cruise control: disconnect the clutch switch assy connector.
  2. disconnect the clutch start switch assy connector.
  3. remove the 2 nuts, bolt and clutch pedal support assy.
5. Remove clutch pedal sub–assy
Toyota Corolla. Remove clutch pedal sub–assy
  1. Remove the bolt and nut.
  2. remove the clutch pedal sub–assy from the clutch pedal support.
6. Remove clutch pedal pad 7. Remove clutch pedal bush
Toyota Corolla. Remove clutch pedal bush
  1. Remove the 2 bushes from the clutch pedal.
8. Remove clutch pedal no.1 Cushion
Toyota Corolla. Remove clutch pedal no.1 Cushion
  1. Using needle–nose pliers, remove the no.1 Cushion from the clutch pedal.
9. Remove clutch master cylinder push rod clevis bush
Toyota Corolla. Remove clutch master cylinder push rod clevis bush
  1. Using a 8 mm hexagon wrench and a hammer, remove the clevis bush from the clutch pedal sub–assy.
10. Install clutch master cylinder push rod clevis bush
Toyota Corolla. Install clutch master cylinder push rod clevis bush
  1. Apply mp grease to inside of a new clevis bush.
  2. install the clevis bush to the clutch pedal.
Hint

: install the clevis bush from the right side of the vehicle.

 11. Install clutch pedal no.1 Cushion
  1. Using needle–nose pliers, install the no.1 Cushion to the clutch pedal
12. Install clutch pedal bush
Toyota Corolla. Install clutch pedal bush
  1. Apply mp grease to both side of 2 new bushes.
  2. install the 2 bushes to the clutch pedal.
13. Install clutch pedal pad 14. Install clutch pedal sub–assy
Toyota Corolla. Install clutch pedal sub–assy
  1. Install the clutch pedal sub–assy to the clutch pedal support with the bolt and nut.

    Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)

Hint

: install the bolt from the right side of the vehicle.

 15. Install clutch pedal support sub–assy
Toyota Corolla. Install clutch pedal support sub–assy
  1. Install the clutch pedal support to the vehicle with the 2 nuts and bolt.

    Torque:
    bolt: 19.1 Nvm (195 Kgf·cm, 14 ft·lbf) nut: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)

  2. connect the clutch start switch assy connector.
  3. w/ cruise control: connect the clutch switch assy connector.
16. Install clutch master cylinder push rod clevis w/hole pin
Toyota Corolla. Install clutch master cylinder push rod clevis w/hole pin
  1. Apply mp grease to the contact surface of the hole pin and clevis bush.
  2. connect the clevis to the clutch pedal sub–assy with the hole pin.
Hint

: install the hole pin from the right side of the vehicle.
  • install the clip to the hole pin.
    • 17. Install clutch pedal spring 18. Install instrument panel sub–assy lower 19. Inspect srs warning light 20. Inspect and adjust clutch pedal sub–assy

    Test yourself

    A quick Toyota Corolla quiz: every answer comes with an explanation and a link to the manual page.