Reassembly

NOTICE: When using a vise, do not over tighten it.

1. COAT WITH PARTS INDICATED BY ARROWS MOLYBDENUM DISULFIDE LITHIUM BASE GREASE ( SR-27 )

2. INSTALL MAIN SHAFT ASSEMBLY

(a) Install the bearing thrust collar and compression spring to the shaft. (b) Install the shaft assembly to the column upper tube subassembly.

(c) Using SST, compress the compression spring.

SST 09950-4001 1 (09958-04011)

NOTICE: Do not bend the universal joint of the shaft more than 20.

(d) Using a snap ring expander, install a new snap ring to the shaft.

3. INSTALL COLUMN UPPER TUBE SUB-ASSEMBLY WITH MAIN SHAFT ASSEMBLY

(a) Install the 3 bushings to the break away bracket. (b) Install 2 new support stopper bolt bushings to the column tube assembly. (c) Install the column upper tube assembly to the break away bracket. (d) Install the column upper tube sub-assembly with the main shaft assembly to the break away bracket.

(e) Using a hexagon wrench, install the 2 tilt steering bolts.

Torque: 20 N·m

(f) Install a new snap ring.

4. INSTALL TELESCOPIC STEERING SCREW

(a) Install the 4 energy absorber cushions, 2 bearings and telescopic steering screw.

(b) Install the nut.

Torque: 0,8 N·m

(c) Using a punch, stake the nut.

5. INSTALL STEERING COLUMN BRACKET SPACER

6. INSTALL TELESCOPIC STEERING SLIDER

7. INSTALL TELESCOPIC STEERING BUSHING

8. INSTALL TELESCOPIC STEERING SLIDER SUPPORT

Install the telescopic steering slider support with the 2 bolts.

Torque: 11 N·m

9. INSTALL 2 ENERGY ABSORBING GUIDES, PLATES AND CLIPS

(a) Install the 2 new energy absorbing guides and 2 new absorbing plates.

(b) Install the 2 new energy absorbing clips.

10. INSTALL COLUMN TUBE SUPPORT

(a) Install the tube attachment to the column tube support.

(b) Install the column tube support with the bolt.

Torque: 15 N·m

11. INSTALL COLUMN UPPER BRACKET AND COLUMN UPPER CLAMP

(a) Install the 2 telescopic steering wedge lock springs, 2 steering lock wedges and column upper bracket and column upper clamp.

(b) Using a hexagon wrench, install the 2 telesco lever lock bolts.

Torque: 10 N·m

(c) Install and tighten the 2 new tapered-head bolts until the bolt heads break off.

(d) Install the column tube stopper.

Torque: 19 N·m

12. INSTALL POWER TELESCOPIC MOTOR

(a) Install the telescopic steering column cable.

(b) Install the power telescopic motor with the 2 bolts.

Torque: 9 N·m

13. INSTALL ADJUSTING NUT NO. 1

(a) Install 2 new support stopper bolt bushings to the adjusting nut No. 1. (b) Install the adjusting nut No. 1 to the column upper tube.

(c) Install the 2 tilt steering shafts.

14. INSTALL POWER TILT MOTOR

(a) Install 2 new support stopper bolt bushings to the power tilt motor. (b) Install 2 new E-rings.

(c) Using a hexagon wrench, install the power tilt motor and 2 tilt steering bolts.

Torque: 20 N·m

(d) Install the stopper No. 1 and stopper spring.

(e) Using a hexagon wrench, install the support stopper bolt.

15. INSTALL TURN SIGNAL BRACKET

Install the turn signal bracket with the 3 bolts.

16. INSTALL STEERING COLUMN PROTECTOR NO. 1

Install the steering column protector No. 1 with the bolt.

Torque: 15 N·m

17. INSTALL CONNECTOR BRACKET

Install the connector bracket with the bolt.

18. INSTALL TRANSPONDER KEY AMPLIFIER ASSEMBLY

19. INSTALL NO. 2 LOWER COVER

20. INSTALL INTERMEDIATE SHAFT ASSEMBLY

(a) Install the thrust stopper and upper side No. 2 lower cover. (b) Align the matchmarks on the intermediate shaft assembly and main shaft assembly.

(c) Install the bolt.

Torque: 34 N·m

21. INSTALL NO. 2 LOWER COVER

Install the No. 2 lower cover with the 2 nuts.

Torque: 25 N·m

REMOVAL ( SR-14 )