Disassembly

1. REMOVE INTAKE VALVE

(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010

(b) Remove the retainer, compression spring and valve.

HINT:

Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE

(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010

(b) Remove the retainer, compression spring and valve.

HINT:

Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL

(a) Using needle-nose pliers, remove the oil seals.

4. REMOVE VALVE SPRING SEAT

(a) Using compressed air and a Magnet Hand, remove the valve spring seat by blowing air onto it.

5. REMOVE NO. 1 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from the No. 1 screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 3 screw plugs and 3 gaskets.

6. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:

If water leaks from the No. 2 screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the screw plug and gasket.

7. REMOVE STUD BOLT

NOTICE:

If a stud bolt is deformed or its threads are damaged, replace it.