1ar-fe Intake / Exhaust

Installation

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0102030405097N·mlb·ft
Tightening torque found on this page
INSTALLATION PROCEDURE

1. INSTALL ENGINE MOUNTING DAMPER

(a) Install the engine mounting damper with the 3 bolts.

Torque:

9 N·m {92 kgf·cm, 80 in·lbf}

2. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the bracket with the bolt.

Torque:

8,4 N·m {86 kgf·cm, 74 in·lbf}

3. INSTALL CHECK VALVE

(a) Connect the 2 vacuum hoses to the intake manifold to install the check valve.

(b) Check that the check valve is installed as shown in the illustration.

Text in Illustration

*1

Black

4. INSTALL INTAKE MANIFOLD

(a) Close the tumble control valves.

NOTICE:

The tumble control valves may be damaged if they are not closed before installing the intake manifold.

HINT:

Connect the battery to the terminals of the actuator to operate the motor and close the valves (See page ).

(b) Install a new gasket to the intake manifold.

(c) Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration.

Torque:

28 N·m {286 kgf·cm, 21 ft·lbf}

(d) Connect the intake air control actuator connector.

(e) Attach the 2 clamps to the intake manifold and bracket.

(f) Install the wire harness with the bolt.

Torque:

8,4 N·m {86 kgf·cm, 74 in·lbf}

(g) Install the wire harness bracket with the bolt.

Torque:

8,4 N·m {86 kgf·cm, 74 in·lbf}

(h) Connect the fuel vapor feed hose, clamp and connector.

(i) Install the 2 wire harness brackets with the 2 bolts.

Torque:

8,4 N·m {86 kgf·cm, 74 in·lbf}

5. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


6. INSTALL UNION TO CONNECTOR TUBE HOSE

(a) Install the union to connector tube hose to the intake manifold.

7. CONNECT NO. 2 VENTILATION HOSE

(a) Connect the No. 2 ventilation hose to the intake manifold.

8. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Install the vacuum switching valve (for ACIS) with the bolt.

Torque:

9 N·m {92 kgf·cm, 80 in·lbf}

(b) Connect the 2 vacuum hoses, 2 union to connector tube hoses, clamp and connector.

9. INSTALL THROTTLE BODY ASSEMBLY

(a) Install the throttle body assembly (See page ).


10. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


11. INSPECT FOR FUEL LEAK

HINT:

(See page ).

Test yourself

A quick Toyota Venza quiz: every answer comes with an explanation and a link to the manual page.