Volkswagen Golf Quiz
4- cylinder injection engine(1.4 1 direct inction. turbocharger)

Installing engine

In this manual: 4- cylinder injection engine(1.4 1 direct inction. turbocharger)
General body repairs, exterior — 230General body repairs, interior — 279General information, paint — 133Vechile- specific paint information — 27Heating, air conditioning — 156Auxiliary heater — 58Air conditioning system with refrigerant R134a — 1297- speed dual clutch gearbox 0CW — 544- cylinder injection engine(1.4 1 direct inction. turbocharger) — 182Fuel supply system - Petrol engines — 59Running gear, axles, steering — 221Brake system — 92Wheels and Tyres guide — 12Guide for using trailers — 11Wheels and Tyres Guide - General Information — 121Brake system (hybrid) — 73Electrical system — 326Communication — 65Electrical system, general information — 111
~2min read

Procedure

Engine/gearbox assembly secured to engine support T10497.

Note

Renew bolts that are tightened with specified tightening angle.

Renew self-locking nuts and bolts as well as gaskets, seals and O-rings.

Secure all hose connections with the same types of hose clips as original equipment → Electronic Parts Catalogue.

Reinstall all cable ties in the same locations when installing.

  • Install intermediate plate → Fig..
  • If there are no dowel sleeves -A- in cylinder block for centring engine and gearbox, insert new ones.
  • Bolt gearbox to engine at positions -1, 2, 3, 6, 7, 8, 9-.
  • Install gearbox support.
  • Take up engine/gearbox assembly with engine support T10497.
  • Guide engine/gearbox assembly into body.
Installing engine
  • First screw bolts -arrows- for engine mountings into stop by hand.
Installing engine
  • First screw bolts -arrows- for gearbox mountings into stop by hand.
Note The bolts are tightened to final torque only after adjusting the assembly mountings → Chapter.
  • Detach engine support T10497 from engine.
  • Install starter → Electrical system; Rep. gr.27.
  • Install air pipe → Chapter.
  • Installing air ducts → Fig..

Vehicles with manual gearbox

  • Install clutch slave cylinder → Rep. gr.30.
  • Install cables with cable support bracket → Rep. gr.34.

Vehicles with dual clutch gearbox

  • Install selector lever cable, fit connector of mechatronic and install all retainers on gearbox: → Rep. gr.34

Continuation for all vehicles

  • Install catalytic converter → Chapter.

Vehicles with four-wheel drive

  • Install flexible coupling of propshaft to bevel box → Final drive, differential; Rep. gr.39.
  • Install drive shafts → Running gear, axles, steering; Rep. gr.40.
  • Install transverse link, swivel joint and coupling rod → Running gear, axles, steering; Rep. gr.40.
  • Install air conditioner compressor → Heating, air conditioning; Rep. gr.87.
  • Install poly V-belt → Chapter.
  • Electrical connections and routing → Electrical system; Rep. gr.97 and → Current flow diagrams, Electrical fault finding and Fitting locations.
  • Install engine control unit -J623- → Chapter.
  • Connect coolant hoses with plug-in connector → Fig..
  • Install pendulum support → Chapter.
  • Install left and right front wheel housing liner → General body repairs, exterior; Rep. gr.66.
  • Install front wheels → Running gear, axles, steering; Rep. gr.44.
  • Adjust assembly mountings → Chapter.
  • Install battery tray → Electrical system; Rep. gr.27.
  • Install air filter housing → Chapter.
Note

Never use battery charging equipment for boost starting.

Danger of destroying control units through excessive voltage.

  • Replenish coolant → Anchor.
Note

Do not reuse coolant which has been drained off.

Specified torques

→ Chapter „Assembly overview - assembly mountings“

Securing gearbox to engine → Rep. gr.34
Installing engine

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.