Brake system (hybrid)

Removing and installing brake caliper PC57

~1min read

Special tools and workshop equipment required

Removal wedge -3409-

Removing and installing brake caliper PC57

Piston resetting appliance -T10145-

Removing

  • Press piston out of brake caliper using compressed air.
Removing and installing brake caliper PC57

Place a piece of wood in the recess to prevent damage to the piston.

Removing and installing brake caliper PC57
  • Remove seal using wedge 3409.

When removing ensure that the surface of the cylinder is not damaged.

Installing

  • The surfaces of the piston and seal must be cleaned only with methylated spirits and then dried.
  • Apply a thin coat of assembly paste G 052 150 A2 to piston and seal before inserting.
  • Insert seal in brake caliper.
Removing and installing brake caliper PC57
  • Place protective cap with outer sealing lip on piston.
Removing and installing brake caliper PC57
  • Insert inner sealing lip into groove in cylinder using wedge 3409.

When doing this, hold piston in front of brake caliper.

Removing and installing brake caliper PC57
  • Press piston into brake caliper using piston resetting appliance.
The outer sealing lip on the protective cap will then slip into the piston groove.
Removing and installing brake caliper PC57

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.