Installation Procedure

1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

1. 1
   Clean and prepare the attaching surfaces for welding.

   

2. 2
   Position the rear bumper impact bar stud plate on the vehicle.
3. 3
   Verify the fit of the rear bumper impact bar stud plate.
4. 4
   Clamp the rear bumper impact bar stud plate into position.

   

5. 5
   Plug weld accordingly.
6. 6
   Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
7. 7
   Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
8. 8
   Install all related panels and components.
9. 9
   Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
10. 10
    Enable the SIR system. Refer to SIR Disabling and Enabling.