Body and Paint
Body Construction. Description and Operation
For recommended metal repair procedures and guidelines, refer to the following illustrations and: For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).
Steel Type Legend
Item
Steel Type
Color
1
Mild Steel
Yellow
2
Bake Hardened Steel (BH)
Light Blue
3
Solid Solution Strengthened
Pink
4
High Strength Low Alloy Steel (HSLA)
Dark Blue
5
Dual Phase (DP) 500, 600 Grade Steel
Green
6
Dual Phase (DP) 700, 800, 900, 1000 Grade Steel
Fuchsia
7
Laminated Steel
Turquoise
8
Ultra High Strength Steel (UHSS) Martensitic, Boron
Red
9
Transformation Induced Plasticity Steel (TRIP)
Gold
10
Aluminum
Purple
Hood
Item
Description
Steel Type
1
Hood
Mild Steel
Hood, Cowl and Fender
NOTE Left side shown, right side is similar.
Item
Description
Steel Type
1
Upper Instrument Panel Reinforcement
Mild Steel
2
Hood Panel
Mild Steel
3
Instrument Panel
Mild Steel
4
Fender
Hot Stamped Steel (BH) 210
Front Rail and Apron
NOTE Left side shown, right side is similar.
Item
Description
Steel Type
1
Fender Bracket
High Strength Low Alloy (HSLA) 340 Steel
2
Fender Apron Assembly
Mild Steel
3
Fender Reinforcement
Dual Phase (DP) 600 Steel
4
Rail, Outer Frame
Dual Phase (DP) 600 Steel
5
Bracket (part of outer frame rail and apron)
Mild Steel
6
Bracket
High-Strength Low-Alloy Steel (HSLA)
7
Bumper Bracket
Mild Steel
8
Bracket
Mild Steel
NOTE Roof panel configurations for the 5-door hatchback are shown, the 4-door sedan is similar.
Roof Panel(s)
Item
Description
Steel Type
1
Roof Panel without Roof Opening Panel
Mild Steel
2
Roof Panel with Roof Opening Panel
Mild Steel
3
Rear Header Panel
Mild Steel
4
Center Reinforcement (without Roof Opening Panel)
High-Strength Low-Alloy (HSLA) Steel 350
5
Windshield Header Panel
High-Strength Low-Alloy (HSLA) Steel 350
Front Floor Pan Assembly
Item
Description
Steel Type
1
Front Floor Pan
Mild Steel
2
Side Member
Mild Steel
3
Floor Tunnel (part of front floor pan assembly)
High Strength Low Alloy (HSLA) 300 Steel
4
Cross Member - Front, Upper
Dual Phase (DP) 600 Steel
5
Cross Member
Dual Phase (DP) 600 Steel
6
Parking Brake Cable Reinforcement
Mild Steel
7
Rail Extension (2 required)
Dual Phase (DP) Steel 780
8
Reinforcement
Dual Phase (DP) Steel 780
9
Cross Member
Mild Steel
NOTE 4-door sedan is shown, the 5-door hatchback is similar.
Rear Floor Pan Assembly
Item
Description
Steel Type
1
Reinforcement
High Strength Low Alloy (HSLA) Steel 240
2
Side Member
Dual Phase (DP) 600 Steel
3
Reinforcement
Dual Phase (DP) 600 Steel
4
Gusset
Mild Steel
5
Reinforcement
Dual Phase (DP) 600 Steel
6
Reinforcement
High Strength Low Alloy (HSLA) Steel 240
7
Side Member
Dual Phase (DP) 600 Steel
8
Bumper Bracket
Dual Phase (DP) 600 Steel
9
Bumper Bracket
Dual Phase (DP) 600 Steel
10
Bracket
Mild Steel
11
Bracket
Mild Steel
12
Bracket
High Strength Low Alloy (HSLA) 300 Steel
13
Floor Side Rail
Dual Phase (DP) Steel 600, High-Strength Low-Alloy (HSLA) Steel 350
14
Bracket
Mild Steel
15
Bracket
Mild Steel
16
Bracket
High Strength Low Alloy (HSLA) 300 Steel
17
Fuel Tank Bracket
Mild Steel
18
Bracket
Mild Steel
19
Cross Member
High Strength Low Alloy (HSLA) 300 Steel
20
Floor Side Rail
Dual Phase (DP) Steel 600, High-Strength Low-Alloy (HSLA) Steel 350
21
Reinforcement
High Strength Low Alloy (HSLA) 300 Steel
22
Floor Pan Assembly
Mild Steel
Body Side Panels - 4-Door Sedan
NOTE Left side shown, right side is similar.
Item
Description
Steel Type
1
Front Pillar Inner Assembly
Boron Steel
2
Rocker Panel Reinforcement
Dual Phase (DP) Steel 780
3
Hood Side Panel Inner
Dual Phase (DP) 600 Steel
4
Center Pillar Inner Reinforcement
Boron Steel
5
Upper Body Reinforcement
High Strength Low Alloy (HSLA) Steel
6
Quarter Panel and Wheelhouse
High Strength Low Alloy (HSLA) Steel
7
Center Pillar Inner
Boron Steel
Body Side Panels - 5-Door Hatchback
NOTE Left side shown, right side is similar.
Item
Description
Steel Type
1
Hood Side Panel Inner
Dual Phase (DP) 600 Steel
2
Center Pillar Inner Reinforcement
Boron Steel
3
Upper Body Reinforcement
High Strength Low Alloy (HSLA) Steel
4
Quarter Panel and Wheelhouse
High Strength Low Alloy (HSLA) Steel
5
Reinforcement
High Strength Low Alloy (HSLA) Steel
6
Center Pillar Inner
Boron Steel
7
Rocker Panel Reinforcement
Dual Phase (DP) Steel 780
8
Backing Plate
Mild Steel
Front Door
Item
Description
Steel Type
1
Door Inner Assembly
Mild Steel
2
Guard Beam (part of door inner assembly)
Boron Steel
3
Front Door Panel
Mild Steel
Rear Door
Item
Description
Steel Type
1
Door Inner Assembly
Mild Steel
2
Guard Beam (part of door inner assembly)
Boron Steel
3
Rear Door Panel
Mild Steel
Rear Panels - 4-Door Sedan
Item
Description
Steel Type
1
Reinforcement
Mild Steel
2
Package Tray
Mild Steel
3
Reinforcement
Mild Steel
4
Tail Lamp Plug
Mild Steel
5
Reinforcement
Mild Steel
6
Rear Panel
Mild Steel
Rear Panels - 5-Door Hatchback
Item
Description
Steel Type
1
Reinforcement
Mild Steel
2
Rear Panel
Mild Steel
Liftgate - 5-Door Hatchback
Item
Description
Steel Type
1
Rear Door Assembly
Mild Steel
Trunk Lid - 4-Door Sedan
Item
Description
Steel Type
1
Trunk Lid
Mild Steel
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