Chassis

Front Driveshaft, Left. Removal and Installation

26steps
~166min
5/5difficulty
2special tools
0408012016020010376N·mlb·ft
Tightening torque found on this page
Done 0 of 26

Special Service Tools / General Equipment

Ford Fusion. Front Halfshaft LH. Removal and Installation 204-161 (T97P-1175-A)
Installer, Axle Shaft
TKIT-1997-LM2
TKIT-1997-F/FM2
TKIT-1997-FLM2
Ford Fusion. Front Halfshaft LH. Removal and Installation 205-D070 (D93P-1175-B)
Remover, Front Wheel Hub
Puller, Front Wheel Hub

Removal

  1. Remove the wheel and tire.
    Refer to: Wheels and Tires (204-04A Wheels and Tires, Removal and Installation).
  2. Remove the transmission underbody shield.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  3. Remove and discard the wheel hub nut.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  4. Remove the brake hose bracket bolt and set the brake hose aside.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  5. NOTICE: The front ride height sensor must be disconnected from the lower arm before servicing suspension components, or damage to the ride height sensor and/or the vehicle's dynamic suspension system may occur. The sensor must be calibrated after assembly.

    If equipped.
    Remove the ride height sensor bolt and position the ride height sensor aside.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  6. NOTICE: Do not use a pry bar or separator fork between the ball joint and steering knuckle. Damage to the ball joint or ball joint seal may occur. Use a pry bar only by inserting it into the lower arm housing hole.

    NOTICE: Be careful when releasing the lower arm and steering knuckle, or damage to the ball joint seal may occur.

    Remove and discard the ball joint pinch bolt and nut, and separate the ball joint from the steering knuckle.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  7. NOTICE: Do not bend the inboard joint more than 18 degrees or the outboard joint more than 45 degrees. Shaft damage will occur.

    Install the special service tool and press the driveshaft out of the front wheel bearing and wheel hub.
    Use special service tool: 205-D070. (D93P-1175-B) Front Wheel Hub Puller.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  8. If equipped.
    Remove and discard the driveshaft washer.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  9. Remove the axle shaft.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  10. Remove and discard the axle shaft retaining ring.
    Ford Fusion. Front Halfshaft LH. Removal and Installation

Installation

  1. Inspect the outer CV housing at the locations shown.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  2. Inspect the inner CV housing at the locations shown.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  3. Install a new inner axle shaft retaining ring.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  4. Install a new driveshaft seal.
    REFER TO: Left Driveshaft Seal (307-01A Automatic Transmission – 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    REFER TO: Left Driveshaft Seal (307-01B Automatic Transmission – 6-Speed Automatic Transmission – 6F50/6F55, Removal and Installation).
  5. Using a seal protector, insert the driveshaft splines through the driveshaft seal. Remove the seal protector.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  6. Insert the halfshaft until the halfshaft retainer clip is fully seated.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  7. If equipped.
    Install a new driveshaft washer.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  8. Press the halfshaft into the front wheel bearing and hub.
    Use the special service tool: 204-161 (T97P-1175-A) Installer, Halfshaft.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  9. Position the ball joint in the steering knuckle and install a new ball joint pinch bolt and nut.
    Torque: 76 lb-ft (103 N·m)
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  10. If equipped.
    Install the ride height sensor and install the bolt.
    Torque: 177 lb-in (20 N·m)
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  11. Position the brake hose and install the brake hose bracket bolt.
    Torque: 159 lb-in (18 N·m)
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  12. NOTICE: Do not tighten the front wheel hub nut with the vehicle on the ground. The nut must be tightened to specification before the vehicle is lowered onto the wheels. Damage to the wheel bearing will occur if the wheel bearing is loaded by the weight of the vehicle.

    NOTICE: Install and tighten a new wheel hub nut to specification in one continuous motion. Always install a new wheel hub nut after loosening or tightening out of specification, as continuous rotation or component damage may occur.

    Install the wheel hub nut. With an assistant depressing the brake pedal, tighten the new wheel hub nut.
    Torque: 148 lb-ft (200 N·m)
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  13. Check the transmission fluid level.
    REFER TO: Transmission Fluid Drain and Refill (307-01A Automatic Transmission – 6-Speed Automatic Transmission – 6F35, General Procedures).
    REFER TO: Transmission Fluid Level Check (307-01B Automatic Transmission – 6-Speed Automatic Transmission – 6F50/6F55, General Procedures).
  14. Install the powertrain underbody shield.
    Ford Fusion. Front Halfshaft LH. Removal and Installation
  15. Install the wheel and tire.
    Refer to: Wheels and Tires (204-04A Wheels and Tires, Removal and Installation).
  16. If equipped with dynamic suspension, calibrate the ride height sensor. Connect the scanner and perform the Ride Height Calibration procedure. Follow the scanner instructions.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.