Generator Pulley. Removal and Installation

Removal

1. 1
   Remove the generator.
   Refer to: Generator — 1.5 L EcoBoost (118 kW/160 L hp) — I4 (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2 L EcoBoost (184 kW/250 L hp) — MI4 (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2.5 L Duratec (125 kW/170 L hp) (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2.7 L EcoBoost (238 kW/324 L hp) (414-02 Generator and Regulator, Removal and Installation).
2. 2
   Using a small flat-blade screwdriver or similar tool, insert the tool through the rubber button in the center of the pulley cover and pry the cap off. Discard the cap. If the clutch is good.

   

3. 3

   NOTICE: Do not insert anything into the generator fins to prevent the rotor from turning inside the generator. Inserting objects into the generator may damage the generator.

   Using a 17 mm hex socket and an impact wrench, remove the clutch pulley. A couple of short bursts from the impact wrench will remove the clutch pulley.

   

Installation

1. 1
   Install the pulley and start it by hand.

   

2. 2

   NOTICE: Do not insert anything into the generator fins to prevent the rotor from turning inside the generator. Inserting objects into the generator may damage the generator.

   Holding the outer diameter of the clutch pulley, tighten the clutch pulley using a 17 mm hex socket, a torque wrench 75 N·m and an impact wrench for 3-4 seconds. This ensures the correct torque is applied.
   Torque: 55 lb-ft (75 N·m)

   

3. 3
   Install a new cap onto the pulley with the rubber button facing inward.

   

4. 4
   Install the generator.
   Refer to: Generator — 1.5 L EcoBoost (118 kW/160 L hp) — I4 (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2 L EcoBoost (184 kW/250 L hp) — MI4 (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2.5 L Duratec (125 kW/170 L hp) (414-02 Generator and Regulator, Removal and Installation).
   Refer to: Generator — 2.7 L EcoBoost (238 kW/324 L hp) (414-02 Generator and Regulator, Removal and Installation).