Body and Paint

Rear Door Alignment - General Procedures

12steps
~72min
3/5difficulty
0204060801004835N·mlb·ft
Tightening torque found on this page
Done 0 of 12

Adjustment

All alignments

  1. Check the body dimensions to the rear door.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  2. Remove the bolts and striker assembly.
    Ford Fusion. Rear Door Alignment. General Procedures

Liftgate In and Out, Up and Down Alignment

  1. Loosen the bolts to allow door movement.
    Torque: 35 lb-ft (48 N·m)
    Ford Fusion. Rear Door Alignment. General Procedures
  2. Adjust the door to specification.
    Refer to: Body and Frame (501-26 Collision Repair - Vehicle Specific Information and Tolerance Checks, Description and Operation).
    Ford Fusion. Rear Door Alignment. General Procedures

Liftgate Fore, Aft and Tilt Alignment

  1. Remove the seat belt retractor and pretensioner.
    Refer to: Seat Belt Shoulder Height Adjuster (501-20A Seat Belt Systems, Removal and Installation).
  2. Loosen the nut to allow door movement.
    Torque: 22 lb-ft (30 N·m)
    Ford Fusion. Rear Door Alignment. General Procedures
  3. Loosen the bolt to allow door movement.
    Torque: 22 lb-ft (30 N·m)
    Ford Fusion. Rear Door Alignment. General Procedures
  4. Loosen the nuts to allow door movement.
    Torque: 22 lb-ft (30 N·m)
    Ford Fusion. Rear Door Alignment. General Procedures
  5. Adjust the door to specification.
    Refer to: Body and Frame (501-26 Collision Repair - Vehicle Specific Information and Tolerance Checks, Description and Operation).
    Ford Fusion. Rear Door Alignment. General Procedures

All alignments

  1. Tighten the bolts.
    Torque: 18 lb-ft (25 N·m)
    Ford Fusion. Rear Door Alignment. General Procedures
  2. Check the body dimensions to the rear door.
    Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
  3. If necessary, install all removed components.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.