Body and Paint

Spare Wheel Bracket. Removal and Installation

7steps
~42min
2/5difficulty
Done 0 of 7

Special Service Tools / General Equipment

8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Removal

NOTICE: Battery electric vehicles (BEV), hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV) contain a high-voltage battery. Before cutting or welding near the high-voltage battery, it must be removed to prevent damage.

  1. Remove the luggage compartment trim and the spare wheel.
  2. Remove the welds and the spare wheel bracket.
    Use the common equipment: spot weld drill bit
    Ford Fusion. Spare Tire Bracket. Removal and Installation

Installation

NOTICE: Battery electric vehicles (BEV), hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV) contain a high-voltage battery. Before cutting or welding near the high-voltage battery, it must be removed to prevent damage.

NOTICE: The high-voltage battery in a battery electric vehicle (BEV), hybrid electric vehicle (HEV) or plug-in hybrid electric vehicle (PHEV) can be affected and damaged by excessively high temperatures. Temperatures in the paint booths of some body shops may exceed 60 °C. Therefore, during paint work the paint booth temperature must be set to 60 °C or lower, with a bake time of 45 minutes or less. A temperature above 60 °C or a bake longer than 45 minutes requires removing the high-voltage battery from the vehicle before placing it in the paint booth.

NOTICE: If the paint curing temperature exceeds 60 °C, the charge port indicator ring on plug-in vehicles must be removed.

  1. Drill out the plug weld holes in the replacement spare wheel bracket.
    Use the common equipment: 8 mm drill bit.
    Ford Fusion. Spare Tire Bracket. Removal and Installation
  2. Install, position, clamp and weld the spare wheel bracket.
    Use the common equipment: locking pliers
    Use the common equipment: MIG/MAG welding equipment
    Ford Fusion. Spare Tire Bracket. Removal and Installation
  3. Paint the entire repair using a Ford-approved paint system.
  4. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repair - General Information, General Procedures).
  5. Install the spare wheel and the luggage compartment trim.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.