Engine Mechanical System

Exhaust Manifold

10steps
~60min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 10

Components and Component Location

COMPONENTS

1. Heat Protector
2. Exhaust Manifold Gasket
3. Exhaust Manifold
4. Exhaust Manifold Bracket

Repair Procedures

Removal and Installation

  1. Remove the engine cover. (Refer to Engine and Transaxle - "Engine Cover")
  2. Disconnect the negative battery cable.
  3. Disconnect the front oxygen sensor connector (A), then remove the sensor.
  4. Remove the engine undercover. (Refer to Engine and Transaxle Assembly - "Engine Undercover")
  5. Remove the front muffler. (Refer to Intake and Exhaust System - "Muffler")
  6. Remove the intake manifold heat shield (A).

    Tightening torque: 9.8–11.8 N·m

  7. Remove the driveshaft heat shield (A).

    Torque: 19.6 ~ 29 N·m

  8. Remove the exhaust manifold bracket (A).

    Tightening torque: 39.2 ~ 49 N·m

  9. Remove the exhaust manifold (A) and gasket (B).

    Tightening torque: 34.3 to 39 N·m

  10. To install, perform the removal procedure in reverse order.

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.