Engine Mechanical System

Intake Manifold

12steps
~72min
3/5difficulty
0102030405023.517N·mlb·ft
Tightening torque found on this page
Done 0 of 12

Components and Component Location

COMPONENTS

1. Intake Manifold Assembly
2. Intake Manifold Gasket
3. Electronic Throttle Body
4. Intake Manifold Bracket

Repair Procedures

Removal and Installation

  1. Remove the engine cover. (Refer to Engine and Transaxle - "Engine Cover")
  2. Disconnect the negative battery cable.
  3. Remove the air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")
  4. Remove the engine undercover. (Refer to Engine and Transaxle Assembly - "Engine Undercover")
  5. Disconnect the wiring connectors and wire harness clips, then remove the wiring protector around the intake manifold.
  6. Disconnect the hose from the PCV (Positive Crankcase Ventilation) valve (B).
  7. Disconnect the water pipe/hose from the reservoir tank (A).
  8. Disconnect the vacuum hose (A) and the PCSV (Purge Control Solenoid Valve) hose (B).
  9. Loosen the ETC (Electronic Throttle Control) module bolts. (Refer to Engine Controls/Fuel System - "ETC (Electronic Throttle Control) System")
  10. Remove the intake manifold bracket (A).

    Tightening torque: 18.6–24 N·m

  11. Remove the intake manifold (A) and gasket (B).

    Tightening torque: 18.6–24 N·m

  12. To install, perform the removal procedure in reverse order.

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.