Camshaft, Camshaft Cap Wear Inspection
- Remove the camshaft caps (see Camshaft Removal).
- Cut the strips of plastigage (press gauge) to journal width.

NOTE
Do not turn the camshaft when the plastigage is between the journal and camshaft cap.
- Remove the camshaft cap again, measure each clearance between the camshaft journal and the camshaft cap using plastigage [A].
Camshaft Journal/Camshaft Cap Clearance Standard: 0.038 ∼ 0.081 mm (0.0015 ∼ 0.0032 in.) Service Limit: 0.17 mm (0.0067 in.)
If any clearance exceeds the service limit, measure the diameter of each camshaft journal with a micrometer.
Camshaft Journal Diameter Standard: 23.940 ∼ 23.962 mm (0.9425 ∼ 0.9434 in.) Service Limit: 23.91 mm (0.9413 in.)
If the camshaft journal diameter is less than the service limit, replace the camshaft with a new one and measure the clearance again.
If the clearance still remains out of the service limit, replace the cylinder head unit.
Test yourself
A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.