Clutch

Clutch Removal

~1min read
  • Remove: Clutch Cover (see Clutch Cover Removal) Clutch Spring Bolts [A] Clutch Springs (with Clutch Spring Holders) Clutch Spring Plate [B] Pusher [C]
Clutch Removal

  • Remove: Friction Plates (10) [A] Steel Plates (9) [B] Spring [C] Spring Seat [D]
Clutch Removal

  • Hold the sub clutch hub [A] steady with the clutch holder [B], and remove the nut [C].
Special Tool - Clutch Holder: 57001-1243
Clutch Removal

Use the clutch holder with sharpened hook nose by grinding.

Special Tool - Clutch Holder: 57001-1243

Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.

Clutch Removal

  • Remove: Torque Limiter Springs [A] Sub Clutch Hub [B] Clutch Hub [C] Spacer [D] Remove the sub clutch hub bolts [E] as necessary.
Clutch Removal

If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).

  • Remove the clutch housing [B].
Clutch Removal

  • Remove: Needle Bearing [A] Sleeve [B]
Clutch Removal

Test yourself

A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.