Crankshaft/Transmission

Upper Crankcase Assembly

~1min read
  • When installing the breather plate, replace the gasket [A] with a new one.
Upper Crankcase Assembly

  • Apply a non-permanent locking agent to the threads of the bolts [A] and tighten them.
Torque - Breather Plate Bolts: 9.8 NВ·m (1.0 kgfВ·m, 87 inВ·lb)
Upper Crankcase Assembly

  • Install the fitting [A] until it is bottomed.

Special Tool - Bearing Driver Set: 57001-1129

  • Apply a non-permanent locking agent to the threads of the breather plug [B] and tighten it.
  • Torque - Breather Plug: 15 NВ·m (1.5 kgfВ·m, 11 ftВ·lb) View from Upside [C]

  • Install the plug [D] so that the plug surface [E] is flush with the end of the hole.
  • View from Left Side [F]
    Upper Crankcase Assembly

    • Install the plate [A] as shown in the figure.
    • Apply a non-permanent locking agent to the plate bolts [B].
    • Tighten: Torque - Plate Bolts: 4.9 NВ·m (0.50 kgfВ·m, 43 inВ·lb) View from Right Side [C]
    Upper Crankcase Assembly

    • Install: Oil Jet Nozzles (Black) (Part No.: 92062-0010) [A] Oil Jet Nozzles (White) (Part No.: 92062-0004) [B]
    • Tighten: Torque - Oil Jet Nozzles (M5): 2.9 NВ·m (0.30 kgfВ·m, 26 inВ·lb)
    Upper Crankcase Assembly

    Test yourself

    A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.