Clutch System

Clutch Pedal Repair Procedures

10steps
~60min
3/5difficulty
0102030405025.519N·mlb·ft
Tightening torque found on this page
Done 0 of 10

Removal

  1. Remove the battery and battery tray. G 1.6 MPI (See Engine Electrical System - Battery) G 1.4 MPI (See Engine Electrical System - Battery) D 1.6 TCI-U2 (See Engine Electrical System - Battery) D 1.4 TCI-U2 (See Engine Electrical System - Battery) G 1.6 GDI (See Engine Electrical System - Battery) G 1.6 T-GDI (See Engine Electrical System - Battery)
  2. Remove the ECM. G 1.6 MPI (See Engine Control/Fuel System - Engine Control Module) G 1.4 MPI (See Engine Control/Fuel System - Engine Control Module) D 1.6 TCI-U2 (See Engine Control/Fuel System - Engine Control Module) D 1.4 TCI-U2 (See Engine Control/Fuel System - Engine Control Module) G 1.6 GDI (See Engine Control/Fuel System - Engine Control Module) G 1.6 T-GDI (See Engine Control/Fuel System - Engine Control Module)
  3. For vehicles with a diesel engine, remove the fuel filter. D 1.6 TCI-U2 (See Engine Control/Fuel System - Fuel Filter) D 1.4 TCI-U2 (See Engine Control/Fuel System - Fuel Filter)
  4. Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.[Gasoline]
    [Diesel]
  5. Disconnect the ignition switch connector (A), the clutch switch connector (B), and the EPB stroke sensor connector (C).
  6. Remove the clutch pedal mounting nuts (D-3EA).

    Tightening torque: (D) 16.7 ~ 26 N·m

  7. Remove the clutch pedal and master cylinder as an assembly.
  8. Remove the master cylinder from the clutch pedal.
    1. Separate the pushrod (C) after removing the pin (A) and washer (B).
    2. Remove the master cylinder by turning it clockwise.

Installation

  1. Install in the reverse order of removal.
  2. After installation, perform the air bleeding procedure for the clutch release cylinder after filling with brake fluid. (See Clutch System - Clutch Release Cylinder)

Test yourself

A quick Kia Cee'd quiz: every answer comes with an explanation and a link to the manual page.