Repair Procedures

Removal

1. 1
   Remove the transaxle assembly. G 1.6 MPI (Refer to Manual Transaxle System - "Manual Transaxle") G 1.4 MPI (Refer to Manual Transaxle System - "Manual Transaxle") D 1.6 TCI-U2 (Refer to Manual Transaxle System - "Manual Transaxle") D 1.4 TCI-U2 (Refer to Manual Transaxle System - "Manual Transaxle") G 1.6 GDI (Refer to Manual Transaxle System - "Manual Transaxle") G 1.6 T-GDI (Refer to Manual Transaxle System - "Manual Transaxle")
2. 2
   Remove the clutch release bearing (A).

   

3. 3
   Pull the clip (A).

   

4. 4
   Remove the clutch release fork (A).

   

5. 5
   Remove the boot (A).

   

Inspection

1. 1
   Check the release fork for damage.
2. 2
   Check the clutch release fork for deformation.
3. 3
   Check the clutch release bearing for deformation.

Installation

1. 1
   Install the boot (A).

   

2. 2
   Install the clip on the clutch release fork.
3. 3
   Apply grease at points A, B, and C.

   Location	Quantity (g)	Notes
   A	0,3 ~ 0,5	Release Bearing and Fork
   B	0,5 ~ 1,0	Release Fork and Pivot Point
   C	0,4 ~ 0,8	Release Cylinder and Fork

   
   

   

4. 4
   Apply grease to the entire surface of the clutch release bearing bore.

   Recommended grease: CASMOLY L9508. Quantity: 0.5 ~ 1.0 g

   

5. 5
   Install the clutch release fork (B) and clutch release bearing (A).

   

6. 6
   Install the transaxle assembly. G 1.6 MPI (Refer to Manual Transaxle System - "Manual Transaxle") G 1.4 MPI (Refer to Manual Transaxle System - "Manual Transaxle") D 1.6 TCI-U2 (Refer to Manual Transaxle System - "Manual Transaxle") D 1.4 TCI-U2 (Refer to Manual Transaxle System - "Manual Transaxle") G 1.6 GDI (Refer to Manual Transaxle System - "Manual Transaxle") G 1.6 T-GDI (Refer to Manual Transaxle System - "Manual Transaxle")