Drive shaft

Disassembly (2005/11-2006/01)

33steps
~208min
5/5difficulty
2special tools
Done 0 of 33
  1. Remove front axle inboard joint boot no. 2 Clamp lh
  2. One touch type:
  3. Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
    Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp lh

  1. Claw engagement type:
  2. Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  3. Remove front axle inboard joint boot no. 2 Clamp rh
Hint:

Use the same procedures described for the lh side.

  1. Remove front axle inboard joint boot clamp lh
Toyota RAV4. Remove front axle inboard joint boot clamp lh

  1. One touch type:
  2. Using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  3. Claw engagement type:

Using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.

  1. Remove front axle inboard joint boot clamp rh
Hint:

Use the same procedures described for the lh side.

  1. Remove front axle inboard joint boot
  2. Remove the boot from the inboard joint.
  3. Remove front drive inboard joint assembly lh
    Toyota RAV4. Remove front drive inboard joint assembly lh

  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.
Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.
  2. Using a snap ring expander, remove the shaft snap ring.
    Toyota RAV4. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint assembly lh

  1. Put matchmarks on the outboard joint shaft and tripod joint.
Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.
Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  2. Remove front drive shaft damper clamp lh
    Toyota RAV4. Remove front drive shaft damper clamp lh

  1. One touch type:
  2. Using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  3. Claw engagement type:

Using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.

  1. Remove front drive shaft damper lh
  2. Remove the front drive shaft damper from the outboard joint shaft.
  3. Remove front axle outboard joint boot no. 2 Clamp lh
    Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp lh

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  2. Remove front axle outboard joint boot clamp lh
  3. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
    Toyota RAV4. Remove front axle outboard joint boot clamp lh

  1. Remove front axle outboard joint boot
  2. Remove the outboard joint boot from the outboard joint shaft.
  3. Remove any old grease from the outboard joint.
  4. Remove front drive shaft hole snap ring lh
    Toyota RAV4. Remove front drive shaft hole snap ring lh

  1. Using a screwdriver, remove the hole snap ring.
  2. Remove front drive shaft dust cover lh
    Toyota RAV4. Remove front drive shaft dust cover lh

  1. Using sst and a press, press out the shaft dust cover
Sst 09950-00020 Notice:

Be careful not to drop the inboard joint

  1. Remove front drive shaft dust cover rh
Hint:

Use the same procedures described for the lh side.

  1. Remove drive shaft bearing case
Toyota RAV4. Remove drive shaft bearing case

  1. Using a screwdriver, remove the bearing case snap ring.
Toyota RAV4. Remove drive shaft bearing case

  1. Using a press, press out the drive shaft bearing case.
Hint:

Be careful not to drop the inboard joint

  1. Remove front drive shaft dust cover
Toyota RAV4. Remove front drive shaft dust cover

  1. Using sst and a press, press out the drive shaft dust cover.
Sst 09950-00020 Hint:

Be careful not to drop the inboard joint

  1. Remove front drive shaft bearing
Toyota RAV4. Remove front drive shaft bearing

  1. Using a snap ring expander, remove the snap ring.
Toyota RAV4. Remove front drive shaft bearing

  1. Using sst and a press, press out the drive shaft bearing.
Sst 09527-10011
  1. Remove the snap ring.

Test yourself

A quick Toyota RAV4 quiz: every answer comes with an explanation and a link to the manual page.