Reassembly

(a) Place the generator drive end frame on the generator pulley.

(c) Place the washer on the generator rotor.

(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil.

(b) Install the 4 bolts.

Torque:

5,9 N·m {60 kgf·cm, 52 in·lbf}

(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder.

(b) Install the generator brush holder with the 2 screws.

Torque:

1,8 N·m {18 kgf·cm, 16 in·lbf}

(a) Install the terminal insulator onto the generator coil assembly.

(b) Install the generator rear end cover with the 3 nuts.

Torque:

4,6 N·m {47 kgf·cm, 41 in·lbf}

(c) Install SST (A) and (B) to the generator pulley as shown in the illustration.

SST: 09820-63021

(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley.

Torque:

without SST :

80 N·m {816 kgf·cm, 59 ft·lbf}

with SST :

58 N·m {591 kgf·cm, 43 ft·lbf}

NOTICE:

• Use a torque wrench with a fulcrum length of 260 mm (10.24 in.).
• This torque value is effective when SST is parallel to a torque wrench.
• Check that the drive end frame is secured in the vise tightly.
• Hold SST (A) tightly during the operation.

(a) Install a new generator pulley cap to the pulley.