Volkswagen Polo Service & Repair Manual: Two-Part Fine Filling Paste

Definition:

Two-Part Fine Filling Paste -LSP 784 002 A2-

Edition 06/2011

Product Description

The two-part fine filling paste is a very fine thixotropic polyester filling paste.

This filling paste is suitable for small repairs.

Application Instructions

Properties

Fine and non-porous

Removes easily

Sands easily

High elasticity for touching up synthetic surfaces

Base Surface

Suitable base surfaces:

Steel

Aluminum

Glass fiber reinforced plastics

Old paint and factory paint

Hardened two-part filler/two-part primers

Plastic parts glaze-primed with Two-Part Plastic Adhesive Filler -LKF 696 009 A2-/-LKF 696 040 A2- or Adhesion Promoter -ALO 822 000 10-

Primed surfaces with two-part polyester filling paste.

Caution This filling paste may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin). Application on thermoplastic or elastic coatings is also not possible. In these cases, only apply filler paste to bare steel.

Pre-treatment of base surfaces:

Remove any grease and sand the surface.
Bare metallic base surfaces are to be insulated with Two-Part Wash Primer -LHV 043 000 A2- and then filled with Two-Part HS Performance Filler. Sand the filler after drying.
With UP-GF underbodies, clean components of any residual agents and sand the surface.

Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.

Processing

Application type:

Apply filling paste.

Mixture ratio:

Add 2 to 3 % by weight Two-Part Hardener -LVM 018 000 A1/A2- or, especially when dealing with high temperatures, Two-Part Hardener, Long -LVM 018 100 A2-.

Note Avoid using excessive hardener paste, to prevent it from bleeding through, especially on daylight colors and light metallic colors.

Curing Time:

At +20 °C room temperature for about three to five minutes.

Reaction Temperature:

Minimum +5 °C

Drying

Air Drying:

At +20 °C room temperature for about 20 to 30 minutes.

Infrared drying:

Short-wave heaters for three minutes (at 50 % power)

Medium-wave heaters for five minutes.

Sanding compatibility

In connection with the aforementioned drying time:

Dry-sand the pre-sanding with P180-240 grit sandpaper
Dry-sand the final sanding with P240-320 grit sandpaper

While wet, sand the pre-sanding with P240-320 sandpaper
While wet, sand the final sanding with P600-800 sandpaper

Note

When wet-sanding, make sure to wipe and dry off the surface.

Temperature resistance up to +80 °C.

Reworking

Recommended structure:

One-Part Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-

Two-Part Wash Primer -LHV 043 000 A2- and Two-Part HS Vario Filler

Two-Part Plastic Adhesive Filler -LKF 696 009 A2-/-LKF 696 040 A2-

Unelasticized Adhesion Promoter -ALO 822 000 10- and Two-Part HS Filler (for plastic parts)

Then paint over with the top coat.

Personal Protective Equipment:

Note the safety data sheets

Wear the personal protective equipment during application

Characteristics

Delivery Viscosity	pasty
Flashpoint:	Filling paste over 23 °C
VOC value: 2004/42/IIB(b)(250)170	The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 250 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 170 g/L.

Storage

The guaranteed shelf life is 12 months from the production date. Use no later than the date indicated on the label and store in original container at +20 °C.

Storage Conditions

Storage Temperature +20 °C (temperature should not exceed +30 °C).

Two-Part Fine Filling Paste