Noise Insulation

Tools

Special tools and workshop equipment required

• Torque Wrench 1783 - 2-10Nm -VAG1783-

Overview - Noise Insulation, Long Version

Note

• Depending on the engine version, slight deviations must be considered when removing and installing.
• The screws -4- are micro-encapsulated and must be replaced after loosening.

1. 1
   Noise Insulation

   • arrow a- points in the direction of travel
   • Removing:
     • Remove bolts -2, 3 and 4-.
     • Pull the noise insulation toward the rear out of the lock carrier mounts.
   • Installing:
     • Push the noise insulation in the direction of -arrow b- into the lock carrier mounts.
     • Tighten the bolts -2, 3 and 4-.
2. 2
   Bolt

   • Tightening specification: 2 N·m
   • Quantity: 1
3. 3
   Bolt

   • Tightening specification: 2 N·m
   • Quantity: 6
4. 4
   Bolt

   • Tightening specification: 6 N·m
   • The screws are micro-encapsulated
   • Always replace the bolts after loosening.
   • Quantity: 2

Overview - Noise Insulation, Short Version

Note

Depending on the engine version, slight deviations must be considered when removing and installing.

1. 1
   Noise Insulation

   • -arrow a- points in the direction of travel
   • Removing:
     • Remove the bolts -2 and 3-.
     • Pull the noise insulation toward the rear out of the lock carrier mounts.
   • Installing:
     • Push the noise insulation in the direction of -arrow b- into the lock carrier mounts.
     • Tighten the bolts -2 and 3-.
2. 2
   Bolt

   • Tightening specification: 2 N·m
   • Quantity: 1
3. 3
   Bolt

   • Tightening specification: 2 N·m
   • Quantity: 6

Impact Guard

1. 1
   Impact Guard
2. 2
   Bolt

   • Tightening specification: 20 N·m
   • Quantity: 2
3. 3
   Bolt

   • Tightening specification: 2 N·m
   • Quantity: 6
4. 4
   Bolt

   • Tightening specification: 20 N·m
   • Quantity: 3
5. 5
   Bolt

   • Tightening specification: 35 N·m.
   • Quantity: 2
6. 6
   Crossbrace
7. 7
   Expanding Nut

   • For mounting the bumper

Underbody Panel

Tools

Special tools and workshop equipment required

• Torque Wrench 1783 - 2-10Nm -VAG1783-

Overview - Underbody Trim Panels

Note

The illustration shows the right side. The left side is identical.

1. 1
   Underbody Panel

   • The -arrow- points in the direction of travel
   • Removing:
     • Remove the nuts -2- from the threaded pins.
   • Removing:
     • Tighten the nuts -2- on the threaded pins.
2. 2
   Nut

   • Tightening specification: 2 N·m
   • Quantity: 8

Bulkhead

Tools

Special tools and workshop equipment required

• Torque Wrench 1331 5-50Nm -VAG1331-
• Cartridge Heater -VAG1939-
• Cartridge Gun -VAG1628-

Materials

Overview - Bulkhead

Note

The bulkhead -1- is bolted and also bonded in with PUR adhesive sealing material -3-.

1. 1
   Bulkhead

   • Removing:
     • After unscrewing of bolts -2-, cut through adhesive bead using workshop tools.
2. 2
   Bolt

   • Quantity: 10
   • Tightening specification: 25 N·m
3. 3
   PUR Adhesive Sealant

   • -DH 009 100 03-
   • Bead diameter: -Height a- = 10 mm, -Width b- = 8 mm
   • Minimum Curing Time.

Crossbrace

1. 1
   Crossbrace
2. 2
   Nut

   • Tightening specification: 20 N·m
   • Quantity: 4

Special Tools

Special tools and workshop equipment required

• Torque Wrench 1331 5-50Nm -VAG1331-
• Grindstone Holder -VAG1939-
• Cartridge Gun -VAG1628-
• Torque Wrench 1783 - 2-10Nm -VAG1783-