Installation Procedure

1. 1
   Remove the front wheelhouse rear panel brace (1) from service panel.

   

2. 2
   Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1).
3. 3
   Clean and prepare the attaching surfaces for brazing.

   

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

1. 1
   Apply structural adhesive on the front area (1) and create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing where the front wheelhouse and the front compartment side rail overlap (2).

   

2. 2
   Position the front wheelhouse on the vehicle.
3. 3
   Verify the fit of the front wheelhouse.
4. 4
   Clamp the front wheelhouse into position.

   

5. 5
   Braze accordingly.
6. 6
   Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
7. 7
   Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
8. 8
   Install all related panels and components.
9. 9
   Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
10. 10
    Enable the SIR system. Refer to SIR Disabling and Enabling.