Installation Procedure

1. 1
   Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing (1).
2. 2
   Clean and prepare the attaching surfaces for spot welding and brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

1. 1
   Apply structural adhesive to all attaching surfaces.

   

2. 2
   Position the front compartment upper side rail on the vehicle.
3. 3
   Verify the fit of the front compartment upper side rail.
4. 4
   Clamp the front compartment upper side rail into position.

   

Note: MIG-braze factory slots in the front hinge pillar body area (1) as noted from the original panel.

1. 1
   Braze accordingly.

   

2. 2
   Spot weld accordingly.
3. 3
   Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
4. 4
   Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
5. 5
   Install all related panels and components.
6. 6
   Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
7. 7
   Enable the SIR system. Refer to SIR Disabling and Enabling.