Chevrolet Cruze Repair Manual

Installation Procedure

20steps
~120min
4/5difficulty
Done 0 of 20
  1. Align the rear compartment floor panel.
    Chevrolet Cruze. Installation Procedure
  2. Drill 4 mm (3/16 in) for rivets along the edges of the rear compartment floor were you cant apply a resistance spot welder.
  3. Clean and prepare the attaching surfaces for spot welding and riveting.
  4. Apply structural adhesive to all attaching surfaces.
  5. Position the rear compartment floor panel on the vehicle.
  6. Verify the fit of the rear compartment floor panel.
  7. Clamp the rear compartment floor panel into position.
  8. Rivet the rear compartment floor panel.
    Chevrolet Cruze. Installation Procedure
  9. Spot weld accordingly.
    Chevrolet Cruze. Installation Procedure
  10. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  11. Clean and prepare the attaching surfaces for brazing.
  12. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  13. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.
    Chevrolet Cruze. Installation Procedure
  14. Braze accordingly.
  15. Weld accordingly the weld studs as noted.
  16. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  17. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  18. Install all related panels and components
  19. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  20. Enable the SIR system. Refer to SIR Disabling and Enabling.

Test yourself

A quick Chevrolet Cruze quiz: every answer comes with an explanation and a link to the manual page.