Body and Paint

Instrument Panel Bracket. Removal and Installation

8steps
~48min
2/5difficulty
Done 0 of 8

Special Service Tools / General Equipment

8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Removal

NOTICE: Battery electric vehicles (BEV), hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV) contain a high-voltage battery. Before cutting or welding near the high-voltage battery, it must be removed to prevent damage.

  1. Remove the steering column.
    Also refer to: Steering Column (211-04).
  2. Remove the instrument panel bracket welds and bracket.
    Use common equipment: spot weld drill bit
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Installation

NOTICE: Battery electric vehicles (BEV), hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV) contain a high-voltage battery. Before cutting or welding near the high-voltage battery, it must be removed to prevent damage.

NOTICE: The high-voltage battery in a battery electric vehicle (BEV), hybrid electric vehicle (HEV) or plug-in hybrid electric vehicle (PHEV) can be affected and damaged by excessively high temperatures. Temperatures in the paint booths of some body shops may exceed 60 °C. Therefore, during paint work the paint booth temperature must be set to 60 °C or lower, with a bake time of 45 minutes or less. A temperature above 60 °C or a bake longer than 45 minutes requires removing the high-voltage battery from the vehicle before placing it in the paint booth.

NOTICE: If the paint curing temperature exceeds 60 °C, the charge port indicator ring on plug-in vehicles must be removed.

  1. Drill the plug weld holes in the replacement bracket.
    Use common equipment: 8 mm drill bit.
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  2. Install, position and weld the new bracket.
    Use common equipment: locking pliers
    Use common equipment: MIG/MAG Welding Equipment
    Ford Fusion. Dash Panel Bracket. Removal and Installation
  3. Dress all welds as required using standard metal finishing methods.
  4. Paint the entire repair using a Ford-approved paint system.
  5. If necessary:
    Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  6. Install the steering column.
    Refer to: Steering Column (211-04).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.