Powertrain

Fuel Lines. Removal and Installation

11steps
~66min
3/5difficulty
010203040501511N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Removal

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Remove the fuel tank.
    Refer to: Fuel Tank (310-01A Fuel Tank and Lines — 1.5 L EcoBoost (118 kW/160 L PS) — I4, Removal and Installation).

    • Disconnect the brake lines.
      Torque: 133 lb-in (15 N·m)
    • Disconnect the electrical connector and the fuel line clip.
    Ford Fusion. Fuel Lines. Removal and Installation
    1. Remove the nuts.
      Torque: 33 lb-ft (45 N·m)
    1. Remove the bolts.
      Torque: 44 lb-ft (60 N·m)
    1. Remove the bolt and the crossmember.
      Torque:
      Stage 1: 76 lb-ft (103 N·m)
      Stage 2: 270°
    Ford Fusion. Fuel Lines. Removal and Installation
  3. Disconnect the brake lines.
    Torque: 133 lb-in (15 N·m)
    Ford Fusion. Fuel Lines. Removal and Installation
  4. Remove the engine cover.
    Ford Fusion. Fuel Lines. Removal and Installation
  5. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering — 1.5 L EcoBoost (118 kW/160 L PS) — I4, Removal and Installation).
  6. Disconnect the quick-connect couplings.
    Refer to: Quick-Connect Coupling (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
    Ford Fusion. Fuel Lines. Removal and Installation

    1. Disconnect the fuel line clip.
    1. Disconnect and discard the fuel line clips from the underbody attachment. Remove the fuel lines from the vehicle.
    Ford Fusion. Fuel Lines. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  2. Bleed the brake system.
    REFER TO: Brake System Pressure Release (206-00 Brake System General Information, General Procedures).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.