Intermediate Shaft Bushing. Removal and Installation

Special Service Tools / General Equipment

	308-125 Transfer Case Bearing Remover TKIT-1987-LM TKIT-1987-FLM
Slide Hammer

Removal

1. 1
   Remove the intermediate shaft seal.
   Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission - 6F35, Removal and Installation).
2. 2
   Using the special service tool and the slide hammer, remove and discard the intermediate shaft bushing.
   Use the special service tool: 308-125 Remover, Transfer Case Bearing.
   Use the common equipment: Slide Hammer.

   

Installation

1. 1
   Clean the PTU input shaft.

   

2. 2

   NOTICE: The bushing can be easily damaged if a driver that is too small is used. Use light force and check the installation frequently to avoid damaging the bushing.

   Using common shop equipment, install the new intermediate shaft bushing until it seats on the machined recess in the PTU input shaft.

   

3. 3
   Install a new intermediate shaft seal.
   Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission - 6F35, Removal and Installation).