Powertrain

Intermediate Shaft Seal. Removal and Installation

5steps
~40min
3/5difficulty
2special tools
Done 0 of 5

Special Service Tools / General Equipment

Ford Fusion. Intermediate Shaft Seal. Removal and Installation 205-907
Handle, 32 Driver
TKIT-2008DH-FLM
Ford Fusion. Intermediate Shaft Seal. Removal and Installation 307-256 (T92P-77000-FX)
Installer, Differential Fluid Seal
TKIT-1992-FLMX/LMX
Puller

Removal

  1. Remove the RH axle shaft.
    Refer to: RH Front Axle Shaft (205-04 Front Axle Shafts, Removal and Installation).
  2. Using a puller, remove and discard the intermediate shaft seal.
    Use the common equipment: Puller
    Ford Fusion. Intermediate Shaft Seal. Removal and Installation
  3. Inspect the intermediate shaft bushing. Replace if necessary.
    Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission - 6F35, Removal and Installation).
    Ford Fusion. Intermediate Shaft Seal. Removal and Installation

Installation

  1. Using the special tools, install the new intermediate shaft seal.
    Use the special service tools: 307-256 (T92P-77000-FH) Installer, Differential Fluid Seal; 205-907 Handle, 32 Driver.
    Ford Fusion. Intermediate Shaft Seal. Removal and Installation
  2. Install the RH axle shaft.
    Refer to: RH Front Axle Shaft (205-04 Front Axle Shafts, Removal and Installation).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.